• 제목/요약/키워드: vision inspection

검색결과 561건 처리시간 0.033초

머신비전을 이용한 PWM Shaft의 자동검사 시스템 개발 (Development of an Automatic Inspection System for PWM Shaft Using Machine Vision)

  • 배진호;김성관
    • 한국생산제조학회지
    • /
    • 제22권1호
    • /
    • pp.125-130
    • /
    • 2013
  • In this paper, in order to overcome shortcomings of manual inspection for the automotive PWM Shaft, we developed an automated inline inspection system. The automated inline inspection system consists of the work feeder unit, conveying unit, outer diameter check unit, run-out and roundness check unit, machine vision, defective separation unit and status alarm unit. We used the machine vision system for automatic inspection process and designed the inline systems for automatic feeding and selecting process. Also the repeated operation test was performed in order to verify the precision and reliability of the proposed automated inline inspection system.

Machine Vision을 이용한 자동차용 Oil-Seal의 불량 검사 기계 개발 (Development of an Inspection Machine for Automotive Oil-Seals Using Machine Vision)

  • 노병국;김도형;박용국
    • 한국자동차공학회논문집
    • /
    • 제12권3호
    • /
    • pp.184-191
    • /
    • 2004
  • In this study, an inspection system for automotive parts using machine vision has been developed and presented. The system is comprised of six analog CCD cameras, frame grabber, and mechanism that loads the automotive parts to the system for the inspection. An Image processing algorithm for detecting eight different types of defects of oil-seals are developed, and the effectiveness of the algorithm is experimentally verified. Inspection process is completed in 1 second with acceptable accuracy. It is envisaged that this inspection system will have a wide application in the automotive part manufacturing industry in the future.

Automated Optical Inspection 시스템의 이미지 획득과정을 전산모사하는 Vision Inspector 개발 (Development of Vision Inspector for Simulating Image Acquisition in Automated Optical Inspection System)

  • 정상철;고낙훈;김대찬;서승원;최태일;이승걸
    • 한국광학회:학술대회논문집
    • /
    • 한국광학회 2008년도 하계학술발표회 논문집
    • /
    • pp.403-404
    • /
    • 2008
  • This report described the development of Vision Inspector program which can simulate numerically the image acquisition process of Machine Vision System for automatic optical inspection of any products. The program consists of an illuminator, a product to be inspected, and a camera with image sensor, and the final image obtained by ray tracing.

  • PDF

DEVELOPMENT OF A MACHINE VISION SYSTEM FOR AN AUTOMOBILE PLASTIC PART INSPECTION

  • ANDRES N.S.;MARIMUTHU R.P.;EOM Y.K.;JANG B.C.
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.1131-1135
    • /
    • 2005
  • Since human is vulnerable to emotional, physical and environmental distractions, most human inspectors cannot sustain a consistent 8-hour inspection in a day specifically for small components like door locking levers. As an alternative for human inspection, presented in this study is the development of a machine vision inspection system (MVIS) purposely for door locking levers. Comprises the development is the structure of the MVIS components, designed to meet the demands, features and specifications of door locking lever manufacturing companies in increasing their production throughput upon keeping the quality assured. This computer-based MVIS is designed to perform quality measures of detecting missing portions and defects like burr on every door locking lever. NI Vision Builder software for Automatic Inspection (AI) is found to be the optimum solution in configuring the needed quality measures. The proposed software has measurement techniques such as edge detecting and pattern-matching which are capable of gauging, detecting missing portion and checking alignment. Furthermore, this study exemplifies the incorporation of the optimized NI Builder inspection environment to the pre-inspection and post-inspection subsystems.

  • PDF

사출제품의 영상검사 시스템 개발에 관한 연구 (A study on the Vision Inspection System for Injection Molding Products)

  • 신재흥;김홍렬;이상철;문성창
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2007년도 학술대회 논문집 전문대학교육위원
    • /
    • pp.112-116
    • /
    • 2007
  • If any of the set parameters such as the environment temperature, mold temperature are not maintained at a consistent level, the fail rate of injection molding products is increased. The price of the injection molding machine is very high, so in order to maximize the utilization of the machine that is required the production of a number of different products with minimum fail rate using a single machine. To prevent the defect products by an inspection process with perfect quality is very important to minimizing production of defect products in the molding process. Vision inspection systems are widely utilized in various manufacturing industries for quality assurance purposes. The vision inspection system consists of CCD camera and lighting system to capture the image of the subject of inspection, an image comparison algorithm using to determine the pass/fail of the products, and mechanical devices for the operation of the whole system. This research focuses on the development of the vision inspection system to process the inspection of an automobile parts. We developed a mechanical devices for the inspection of the injection molding products and an image comparison algorithm to determine the pass/fail result of the inspection based on the molding image and the accepted product image.

  • PDF

조명과 해상도에 강인한 자동 결함 검사를 위한 향상된 히스토그램 정합 방법 (An Enhanced Histogram Matching Method for Automatic Visual Defect Inspection robust to Illumination and Resolution)

  • 강수민;박세혁;허경무
    • 제어로봇시스템학회논문지
    • /
    • 제20권10호
    • /
    • pp.1030-1035
    • /
    • 2014
  • Machine vision inspection systems have replaced human inspectors in defect inspection fields for several decades. However, the inspection results of machine vision are often affected by small changes of illumination. When small changes of illumination appear in image histograms, the influence of illumination can be decreased by transformation of the histogram. In this paper, we propose an enhanced histogram matching algorithm which corrects distorted histograms by variations of illumination. We use the resolution resizing method for an optimal matching of input and reference histograms and reduction of quantization errors from the digitizing process. The proposed algorithm aims not only for improvement of the accuracy of defect detection, but also robustness against variations of illumination in machine vision inspection. The experimental results show that the proposed method maintains uniform inspection error rates under dramatic illumination changes whereas the conventional inspection method reveals inconsistent inspection results in the same illumination conditions.

머신비전을 이용한 리모컨 외관검사 자동화 시스템 개발 (Development of Automatic Remocon Inspection System using Machine Vision)

  • 송기현;허경무
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2004년도 학술대회 논문집 정보 및 제어부문
    • /
    • pp.138-140
    • /
    • 2004
  • In this study, we develop a remocon inspection automatic system using machine vision technique. By our proposed inspection system, the inspection accuracy and processing time was considerably improved.

  • PDF

반도체 웨이퍼 고속 검사를 위한 GPU 기반 병렬처리 알고리즘 (The GPU-based Parallel Processing Algorithm for Fast Inspection of Semiconductor Wafers)

  • 박영대;김준식;주효남
    • 제어로봇시스템학회논문지
    • /
    • 제19권12호
    • /
    • pp.1072-1080
    • /
    • 2013
  • In a the present day, many vision inspection techniques are used in productive industrial areas. In particular, in the semiconductor industry the vision inspection system for wafers is a very important system. Also, inspection techniques for semiconductor wafer production are required to ensure high precision and fast inspection. In order to achieve these objectives, parallel processing of the inspection algorithm is essentially needed. In this paper, we propose the GPU (Graphical Processing Unit)-based parallel processing algorithm for the fast inspection of semiconductor wafers. The proposed algorithm is implemented on GPU boards made by NVIDIA Company. The defect detection performance of the proposed algorithm implemented on the GPU is the same as if by a single CPU, but the execution time of the proposed method is about 210 times faster than the one with a single CPU.

LCD 구동 모듈 PCB의 자동 기능 검사를 위한 Emulated Vision Tester (Emulated Vision Tester for Automatic Functional Inspection of LCD Drive Module PCB)

  • 주영복;한찬호;박길흠;허경무
    • 전자공학회논문지SC
    • /
    • 제46권2호
    • /
    • pp.22-27
    • /
    • 2009
  • 본 논문에서는 LCD 구동 모듈 PCB의 기능 검사를 위한 자동 검사 시스템인 EVT (Emulated Vision Tester)를 제안하고 구현하였다. 기존의 대표적인 자동검사 방법으로는 전기적 검사나 영상기반 검사방식이 있으나 전기적 검사만으로는 Timing이 주요한 변수가 되는 LCD 장비에서는 검출할 수 없는 구동불량이 존재하며 영상기반 검사는 영상획득에 일관성이 결여되거나 Gray Scale의 구분이 불명확하여 검출결과의 재현성이 떨어진다. EVT 시스템은 Pattern Generator에서 인가된 입력 패턴 신호와 구동 모듈을 통한 후 출력되는 디지털 신호를 직접 비교하여 패턴을 검사하고 아날로그 신호 (전압, 저항, 파형)의 이상 여부도 신속 정확하게 검사할 수 있는 하드웨어적인 자동 검사 방법이다. 제안된 EVT 검사기는 높은 검출 신뢰도와 빠른 처리 속도 그리고 간결한 시스템 구성으로 원가 절감 및 전공정 검사 자동화의 실현을 가능케 하는 등 많은 장점을 가진다.

로봇비젼을 이용한 대형 2차원 가공물의 검사 (Inspection for Large 2D machining product using robot vision)

  • 정병묵;이성건;조지승
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.177-180
    • /
    • 2002
  • Generally, it is very difficult to inspect geometric shape of large 2D objects after machining. To maintain the accuracy for inspection, a robot vision is used to divide overall shape into several enlarged images, and image processing technique is applied to acquire one minute geometric contour. The inspection is to compare the NC data with the measured contour data by the vision system, and the algorithm is to rotate to minimize the maximum deviation coinciding two geometric centers. This paper experimentally shows that the proposed inspection algorithm is very useful fur a large machined object.

  • PDF