• 소성∙가공
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• 제18권5호
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• pp.392-400
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• 2009

Clinching is a method of joining sheet metals together. This process can be substituted for the resistance spot welding on the joining of aluminum alloys. However, the joining strength of the clinching is lower than that of welding and riveting. The objective of this paper is to evaluate the effect of shape parameters of tools on the joining strength of the clinching and to optimize clinching tools. Twelve parameters have been selected as shape parameters on the clinching tools such as punch and die. The design of experiments (DOE) method is employed to investigate the effect of the shape parameters of tools on the joining strength of the clinching. The neck thickness and undercut of the clinched sheet metal after the clinching, and the separation load at detaching are estimated from the result of FEA using DEFORM. Optimal combination of shape parameters to maximize the joining strength of clinching is determined on the basis of the result of DOE and FEA. In order to validate the result of DOE and FEA, the experiment of clinching is performed for the optimal combination of shape parameters. It is shown from the result of the experiment that optimization of shape parameters improves the joining strength of clinching.

• Journal of Welding and Joining
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• 제15권6호
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• pp.57-65
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• 1997

A study was undertaken to determine the influence of welding variables such as shielding and plasma gases, torch standoff, travel speed and heat input, etc. on the quality of plasma arc welds in Zircaloy-4 sheet, 2mm thick. Effect of shielding gases and their flow rates on the mechanical properties of Zircaloy-4 welds by plasma arc welding were determined in terms of tensile, bardness and bend tests. The microstructure and fracture surface of Zircaloy-4 welds were investigated by optical and scanning electron microscopies. In addition, the causes of porosity and undercut in plasma arc welds of Zircaloy-4 were also investigated. Zircaloy-4 weld bead width and depth by helium shielding gas showed a wider and deeper than those by argon. It was found that Zircaloy-4 welds with shielding gas of helium did dxhibit a little smoother and uniform weld beads than those with shielding gas of argon. It was also found that the optimum gas flow rates for Zircaloy-4 welding were 0.45l/min for plasma gas with Ar and 4.5 - 6 l/min for shielding gas with He. In addition, there was no big difference in the microstructure and fracture surface of the weld metals made by either Ar shielding gas or He shielding gas.

• 대한기계학회논문집A
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• 제29권10호
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• pp.1353-1360
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• 2005

Injection-molded products serve a wide range of applications in our modem lives and their significance is ever increasing. However, difficulty of communication among related companies under the present system results in increase of lead time and decrease of production efficiency. The objective of this paper is the development of a web-based draft verification system in mold design processes. Although several commercial CAD systems offer draft verification functions, those systems are very expensive and inadequate to perform collaborative works. For collaborative work under the distributed environment, the proposed system uses native file transforming of CAD data into optimal format by using the ACIS kernel and InterOp. Functions of draft verification modules are constructed over the ActiveX control using the visual C++ and OpenGL. Therefore, collaborators related to the development of a new product are able to verify the draft and undercut over the Internet without commercial CAD systems. The system helps to reduce production cost, errors and lead-time to the market. Performance of the system is confirmed through various case studies.

• Journal of Welding and Joining
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• 제23권5호
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• pp.14-19
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• 2005

In high speed $CO_2$ welding, it has been blown to produce no sound bead with undercut or humping bead. In this study welding phenomena through synchronized high speed camera and output welding voltage and current waveform has been analyzed. For the purpose to improve a welding bead, effect of short circuit current rise slope has been examined. With commercial power source it was produced no sound bead by instantaneous short circuit, long arc period and stubbing at welding speed 2.5mm/min Humping bead or undercut were showed by instantaneous short circuit and long arc period. Also, the weld bead was not formed during the long short circuit period after stubbing start and long arc extinguishment period after wire sticking by failure of arc regeneration, because the droplet was not transferred to weld pool. With increasing short circuit current rise slope the frequency of stubbing was decreased and the normal short circuit rate was increased. A control of short circuit current rise slope was effective factor in high speed welding.

• 마이크로전자및패키징학회지
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• 제29권4호
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• pp.77-82
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• 2022

PCB 기판의 구리 식각 시 전기도금된 배선과 기지층의 전도층은 다른 에칭 특성을 가지며 이로 인한 배선의 과에칭과 배선기저부의 언터컷 현상이 보고되고 있다. 본 연구에서는 구리 에칭의 조성 변화에 따른 구리 에칭 특성에 대하여 연구하였다. 분극법과 OCV (open circuit voltage)를 이용하여 에칭액의 전기도금 구리와 기지층 구리의 최적 과산화수소와 황산의 농도를 얻었다. OCV와 ZRA (zero resistance ammeter)분석법을 이용하여 억제재의 효과를 비교하였다. 구리배선과 기지층간의 갈바닉 전류를 ZRA 방법을 이용하여 측정 비교하였다. 갈바닉 전류를 최소화하는 억제재를 ZRA를 이용한 갈바닉 쌍으로부터 선택할 수 있었다.

• 대한치과보철학회지
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• 제53권4호
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• pp.330-336
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• 2015

목적: 본 연구의 목적은 치간 유두의 소실로 인해 치아 사이에 언더컷이 존재하는 경우 이것이 인상체의 정확도에 영향을 미치는지 알아보고자 하는 것이다. 재료 및 방법: 2종류의 부가중합형 실리콘 인상재($Extrude^{(R)}$ Wash, $Imprint^{TM}$ II Quick Step Light Body)와 한 종류의 알지네이트 인상재(Cavex Impressional)로 상악 주모형의 인상을 채득하여 얻은 실험모형상의 두 점 사이의 거리를 측정하여 주모형과 비교하여 모형의 변형 정도를 측정하였다. 세 종류의 인상재에서 얻은 실험 모형들을 치간 유두가 존재하는 군과 존재하지 않는 군으로 나눠 총 6개의 군을 평가하였으며, 각 군당 6개의 모형을 측정하였다. 삼차원 광학 스캐너로 실험모형을 스캔한 후, 하나의 모형당 6개의 두 점 사이의 거리를 삼차원 디지털 계측 소프트웨어 상에서 측정하였다. 측정 거리의 변화 정도를 백분율로 계산하여 모형의 변형률을 구하였으며, 이것을 이원분산분석을 이용하여 유의수준 .05에서 분석하였다. 결과: 측정거리 6개 중 3개에서 인상재에 따라 통계적으로 유의한 차이를 보였다. 반면, 치간 유두의 존재 여부에 따른 차이는 알지네이트 인상재에서 하나의 측정 거리에서만 유의한 차이를 보였을 뿐(P=.047), 다른 측정거리들과 인상재에서는 통계적으로 유의성 있는 차이를 나타내지 않았다. 결론: 치간 유두의 소실로 인한 언더컷의 존재가 부가중합형 실리콘 인상재와 알지네이트 인상재의 체적 정확도에 미치는 영향은 크지 않았다.

• 한국정밀공학회지
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• 제17권3호
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• pp.102-107
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• 2000

This study describes computer-aided design system for stepped asymmetric forgings. To establish the appropriate process sequence, an integrated approach based on a rule-base system was accomplished. This system has four modules, which are undercut prevention module, shape cognition module, 3D modelling module and corner/fillet correction module. These modules can be used independently or at all. The proposed shape cognition method could be widely used in forging design of asymmetric parts.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 춘계학술대회 논문집
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• pp.837-841
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• 1996

It is the eccentricity that determines most of the characteristics of the elliptic gears. Accoding to the theoretical tooth profiles, two pairs of the elliptic gears were manufactured by using CNC wire cutting machine. For harmonious rotating motion, it is necessaryto consider operating pressure angle and module not to generate undercut. The characteristics of vibration were investigated by analyzer.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2009년도 춘계학술대회 논문집
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• pp.395-396
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• 2009

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2009년도 추계학술대회 논문집
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• pp.191-192
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• 2009