• Journal of the Society of Naval Architects of Korea
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• v.47 no.6
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• pp.821-830
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• 2010

Deck plates and hatch coming of large container carrier and offshore structures are joined by ultra-thick plates whose thickness is more than 60mm. Traditionally FCAW has been used to join the thick plates in butt joint. However, FCAW has been replaced with EGW since the welding efficiency of EGW is higher than that of FCAW. Tandem EGW using two electrodes has been applied to vertical position welding by several shipyards. EGW requires one or two layers of bead whereas FCAW requires more than 20 layers of weld bead in thick welding. However, high welding residual stresses are generated by EGW since it uses higher heat input than FCAW. In the present study, a finite element model is suggested to predict the residual stresses induced by the tandem EGW. Butt specimen of EH40 TMCP shipbuilding steel plates vertical welding was modeled by a three-dimensional model. Residual stresses were measured by X-ray diffraction method and to verify the numerical result. The results show a good agreement with experimental result.

• Journal of Ocean Engineering and Technology
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• v.17 no.4
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• pp.31-36
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• 2003

In case of this thick rolling-steel for a multistory building, a large oil-drilling structure, a large vessel, a bridge and so on, Lamella Tearing around the welded joint zone is the most serious problems. In order to prevent Lamella Tearing, not only is choice of material important, but also the comprehensive investigation for the structural design and the construction. The Lamella Tearing that is a staircase-shape occurs due to the contraction stress to the thickness direction of the plate and has the character that the cracks progress along the elongated inclusion by rolling. In general, because cracks occur at the heat affected zone and around HAZ, it is necessary to establish the safety and the confidence of the welded structure to restrain the welding defect such as Lamella Tearing. The mechanical approaches are the easier and more economical than the approaches of the material and the construction method. In addition, the appropriate welding profile and the optimum welding condition contribute toward the improvement of the productivity and influence on the standardization of the manufacturing technology.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.9 s.186
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• pp.61-67
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• 2006

Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Accordingly, the usage of sandwich structure is very widely applied to the aircraft, the automobile and marine industry, etc., because of these advantages. In this paper, we have investigated the buckling protection of an inner structure plate and the useful corrugated configuration for contact, and the fabrication method of the inner structure plate for large area using the continuous molding process. Also, we have guaranteed the accuracy of the molding process through the micro corrugated mold fabrication and secured the accuracy and analyzed aspect properties of the inner structure plate fabricated for a large area using the partial mold process. We have compared molding simulation according to the aspect thickness of the corrugated configuration with the molding experiment results.

• Journal of Welding and Joining
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• v.28 no.3
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• pp.65-72
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• 2010

Some structural members of large-scale marine vessels such as large-scale offshore structures and very large container ships are assembled by very thick plates of which thickness exceeds 60mm. Also, high-tensile steels have been selected to meet the required structural strength and fatigue strength. Generally, multi-pass welding method such as FCA(Flux-Core Arc) welding has been used to join the thick plates. Considering the welding residual stresses, fatigue strength of the welded joints of thick plates should be assured since the residual stress influences the fatigue strength. This paper presents a numerical procedure to investigate the residual stress of structure joined by multi-pass FCA welding so that it can be incorporated into the fatigue strength assessment considering the effect of welding residual stress. The residual stress distribution is also measured by X-Ray diffraction method. The residual stress obtained by the computational model also has been compared with that of experiment. The results of FEA are in very good agreement with the experimental measurements.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.7
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• pp.17-25
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• 2017

To resolve the problem of the temperature rise in LED or OLED lighting, until now a thick metal film has been used as a heat-sink. Conventionally, this thick metal film is made by the electroplating method and used as the heat-dissipating plate of the electronic devices. However, nowadays there is increasing need for a Cu metal film with a thickness of several hundred micrometers that can be formed by the dry deposition method. In this work, we designed and fabricated a Cu film deposition system where the heating element is separated from the ceramic crucible, which makes ultra-rapid deposition possible by preventing heat loss. In addition, the resulting induction heating also contributes to the high deposition rate. By tuning the various parameters, we obtained a $100-{\mu}m$ thick Cu film whose heat conductivity is high and whose thickness uniformity is better than 2%, while the deposition rate is as high as $1000{\AA}/s$.

• Journal of the Korean institute of surface engineering
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• v.34 no.6
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• pp.531-536
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• 2001

Co-22 %Cr alloy films are promising for high-density perpendicular magnetic recording media with their perpendicular anisotropy and large coercivity of 3000 Oe. We observed that a self organized nano structure (SONS) of fine ferromagnetic Co-enriched phase and paramagnetic Cr-enriched phase appears inside the grain of Co-Cr magnetic alloy thin films at the elevated substrate temperature after do-sputtering. The periodic fine Co-enriched phase and Cr-enriched phase is the plate shape of 80 (equation omitted)-wide and 1000 (equation omitted)-long. Cr-enriched phases are located at the center of grains. We prepared 5000 (equation omitted) -thick Co-22 %Cr films on polyimide substrate with varying substrate temperature of $ 30^{\circ}C$, $ 150^{\circ}C$ ,200 $^{\circ}C$, $300^{\circ}C$, and $400^{\circ}C$, respectively. A transmission electron microscope equipped with energy dispersive X-ray analyzer is employed to observe the microstructure of each samples after Co-enri-ched phase are etched selectively. The self organized nano structure of Co-enriched and Cr-enriched lamellar is observed above the substrate temperture of $150^{\circ}C$. No compositional change is observed with substrate temperature. The compositional phase separation in self organized structure becomes clear as the substrate temperature increases. Our results implies that the self organized nano structure in Co-22 %Cr film is ideal for ultra high density recording media by recording selectively on Co-enri-ohed phase.

• Journal of Sensor Science and Technology
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• v.16 no.1
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• pp.7-10
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• 2007

A thick film catalytic gas sensors which can be operated at $142^{\circ}C$ in presence of ultra violet-light emitting diode has been developed to measure hydrogen concentration in 0-5 % range. The sensing material as a combustion catalyst consists of $TiO_{2}$ (5 wt%) and Pd/Pt (20 wt%) supported on $Al_{2}O_{3}$ powder and the reference material to compensate the heat capacity of it in a bridge circuit was an catalyst free $Al_{2}O_{3}$ powder. Platinum heater and sensor materials were formed on the alumina plate by screen printing method and heat treatment. The effect of UV radiation in the presence of photo catalyst $TiO_{2}$ on the sensor sensitivity, response and recovery time has been investigated. The reduction of operating temperature from $192^{\circ}C$ to $142^{\circ}C$ for hydrogen gas sensing property in presence of UV radiation is attributed to the hydroxy radical and superoxide which was formed at the surface of $TiO_{2}$ under UV radiation.