• Title/Summary/Keyword: tower-crane

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Wall Tie Member Force Curve for the Construction Tower Crane (건축용 타워크레인 마스트의 횡방향 지지요소인 월타이 부재력 특성곡선)

  • Ko, Kwang IL;Oh, W.H.;Lee, E.T.
    • Journal of Korean Society of Steel Construction
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    • v.18 no.6
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    • pp.697-706
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    • 2006
  • Tower crane's wall tie is generally used for extending of mast height according to rising of lifting height. In order to get wall tie member force this problem, this study concerning wall tie is based on load data described in manual book of 290HC model. This study made the equation of wall tie member force and computer programming for calculating wall tie member force and then get ${\theta}-P$ curves(angle-wall tie force). After considering the ${\theta}-P$ curves, optimum angle range ($48.4^{\circ}{\sim}77.2^{\circ}$) about wall ties (A), (C) members was obtained. Member force of wall tie (B) was changed from tension to compression or from compression to tension at $74^{\circ}$ in service and $54^{\circ}$ in out of service. When both horizontal force($H_A$) and torsional moment ($M_D$) were varied from (+) to (-), wall tie force(A, B, C) were changed almost symmetrically about ${\theta}$-axis. Because this study was based on wall tie analysis conditions, wall tie members in symmetric and ideal geometry shape used for analizing wall tie of tower crane, it is necessary to have more careful verification in order to apply generally the results of this study.

A Study of the Tower Crane Hoisting Time Estimation Simulation Model with Climate Element for the High-Rise Building Construction (기후요소를 고려한 초고층 건설공사의 타워크레인 양중시간 예측 시뮬레이션 모델)

  • Yang, Kanghyeok;Lee, Hyun-Soo;Park, Moonseo;Jung, Minhyeok;Hwang, Sungjoo
    • Korean Journal of Construction Engineering and Management
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    • v.14 no.2
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    • pp.96-107
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    • 2013
  • Tower crane hoisting plan is one of the key element for the success of entire High-Rise Building construction. Hoisting time is the basic factor to appropriate hoisting plan which need to the hoisting load estimate and tower crane selection. With this reason, accurate hoisting time is needed to the proper hoisting plan. The current hoisting time estimation for High-Rise Building focus on the hoisting cycle time estimation with historical data. However, this method underestimated the external influences like environmental factor. Thus, this paper aims to develop the hoisting time estimation model with discrete event simulation which include the wind influences with certain height. According to the simulation result, the hoisting time which applied wind influence is increasing with height growth. Because of the high speed wind, the upper area of building has more operation delay time than the mechanical operation time. Seoul, the research area, has the most fastest wind speed on April and the least on October. Due to these differences of wind speed, the hoisting time is estimated with significant differences between April and October. This hosting time estimation model would be used for estimating the influence of wind. Moreover, this could apply to make the realistic hoisting plan.

An Optimal Design Algorithm of Pile Supported Foundations of Tower Cranes (타워크레인의 파일기초 최적설계 알고리즘 개발)

  • Ryu, Sang-Yeon;Seo, Deok-Seok;Kim, Sun-Kuk
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.5
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    • pp.95-101
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    • 2009
  • As buildings increase in height, lifting plans are becoming increasingly important on construction sites. As a critical piece of load-lifting equipment, the tower crane deserves a well thought-out stability review, since it has a significant impact and is very vulnerable to structural safety disaster. To ensure the structural stability of a tower crane, its lateral support or pile supported foundation designs must include consideration for stability, and pile foundation must be used if site conditions prevent soil from providing the required bearing capacity, or prevent the foundation from being increased to the required extent. Pile supported foundation design requires thorough and systematic review, as more stability parameters need to be considered than with an independent foundation. This paper intends to develop an optimal design algorithm that can minimize associated costs while ensuring the fundamental stability of pile supported foundation design, limiting the scope of research to fixed-type trolley tower cranes using pile supported foundations. The findings herein on pile foundation stability review parameters, process and optimal design are expected to improve the operational efficiency of staff concerned, and reduce the time and efforts required for pile foundation design.

Comparative Analysis of Lifting Loads of Tower Cranes by Core Structure Construction Methods

  • Choi, Yong Seok;Kim, Taehoon;Kim, Sangdae
    • International Journal of High-Rise Buildings
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    • v.9 no.3
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    • pp.301-306
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    • 2020
  • In tall building construction, the appropriate control of lifting loads on tower cranes is critical in terms of the construction duration of structural works. The adoption of efficient construction methods can be the most effective way of minimizing the inputs of tower cranes and making a lifting plan and management easier. Based on actual data from a tall building project, this study comparatively analyzes lifting loads of tower cranes by the core structure preceding construction method (CSPCM) and the core structure succeeding construction method (CSSCM). The results revealed that the CSSCM could reduce up to about 56.3% of lifting loads for core works and significantly enhance lifting efficiency compared with the CSPCM. Consequently, this enabled a substantial reduction in the construction duration of structural works. This study provides a practical reference to assist engineers and managers in applying efficient construction methods and lifting equipment operation in tall building projects.

Fatigue Life Prediction of the Carrier of Slewing Reducer for Tower Crane (타워크레인용 선회감속기의 캐리어 피로 수명 예측)

  • Cho, Seung-Je;Park, Young-Jun;Han, Jeong-Woo;Lee, Geun-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.131-140
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    • 2015
  • The purpose of this study is to predict the fatigue life of a planet carrier of a slewing reducer for a tower crane. To predict the fatigue life of the carrier, the inertia endurance test was carried out, and then the input torque profile for the reducer was obtained. The load profile acting on the planet pins that assembled the carrier was calculated from the measured input torque profile using commercial gearbox analysis software. The stress profiles of the carrier weak points were analyzed from the calculated load profile and boundary conditions using commercial FE software, and the stress cycles were determined using the rainflow counting method. Finally, the fatigue life of the carrier was predicted using the equivalent stress range by considering the effect of mean stress, and an S-N curve was drawn up using the GL guideline and the cumulative damage law.

An Implementation of Balance Beam Controller(New Construction Machinery) for an Attitude Control and Stabilization of an Unstructured Object (공중물체의 자세제어 및 안정화를 위한 밸런스 빔 제어기(신건설장비) 구현)

  • Yi Keon Young;Kim Jin-Oh
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.52 no.1
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    • pp.38-44
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    • 2003
  • In this study, the balance beam control subsystem, new type of construction machinery using the mechanism of CMG (control moment gyro), for the attitude control of an unstructured object such as a beam carried by a tower crane, is designed and implemented. The balance beam controller consists of a wheel spinning at high speed and an outer gimbal for controlling the attitude of the wheel. Two motors, one for the wheel and the other for the gimbal, are used. Applying force to the spin axis of the wheel, as an input of the system, leads the torque about the axis because of the gyro effects. This torque is used to control the attitude of the unstructured object in this study. For the stabilizer function, in addition, holding the load at the current position, the attitude of the wheel is freed by cutting the power applied to the gimbal motor of the balance beam controller, which result in the braking force to stop the load by gyro effect. The works presented here include the mechanical system of the balance beam controller, the remote controller, the servo controller and the control software for the system. We also present experimental results to show that the system we proposed is useful as a new construction machinery which can control the attitude of the beam hanging from a tower crane.

Productivity Measurement and Analysis on Factors in Steel Erection (철골세우기 작업의 영향요인별 현장생산성 측정 및 분석)

  • Huh, Young-Ki;Lee, Ji-Yong;Yun, Seok-Heon;Tae, Yong-Ho;Ahn, Bang-Ryul
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.2
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    • pp.31-38
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    • 2009
  • In today's construction industry, buildings have been more complicated and higher, the demands of steel works have been increasingly concerned, which makes the schedule planning and management more significant. However, in actual construction sites, management is more based on a manager's construction experience than productivity data accumulated in previous projects. Moreover, most of the existing studies also featured a theoretical approach rather than an analysis of data straightforwardly collected in sites. In this study, a steel-erection site was visited to collect productivity data. The study found that there were significant disparities between aboveground work productivity and underground work; one tower crane operated work and two tower crane operated; and work productivity conducted in clear weather condition, cloud and rainy. However, the productivities of 'first node on ground' and 'second node on ground' were estimated similar. The productivity data collected and factors affecting the productivity will help managers to plan and control their similar steel-erection works. This study will also be beneficial for those performing related studies.

Productivity Analysis of Reinforced Concrete Works and Tower Crane Working Ratio for High-rise Apartment Buildings (초고층 공동주택 RC 공사의 생산성 및 타워크레인 가동율 분석)

  • Kwon, Jihun;Huh, Youngki
    • Korean Journal of Construction Engineering and Management
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    • v.22 no.1
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    • pp.55-62
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    • 2021
  • The productivity of rebar-work and form-work was analyzed with data collected from an actual high-rise construction project, and the actual utilization rates of three tower cranes were also investigated. It was found that the average productivity of the form-work increased from 12.00~8.71(㎡/man·day) in the underground and above-ground/lower-floor to 11.94~20.73(㎡/man·day) in the standard floor. Comparing the productivity of core area to outer, the former was found to be about 11% higher. Moreover, the rebar-work productivity of the outer area(1.12 ton/man·day) was approximately 9.6% higher than that of the core area for the standard floor. The average utilization rates of three TC were surveyed to be about 63.49%, and it was revealed that rainy weather(6.1%), strong winds(6.1%), holidays(17.8%), TC lifting work(5.8%), and other failures and repairs(0.07%) were the causes of non-operation. These research results are expected to be beneficial data in planning and managing the process of high-rise RC construction works in the future.

A Productivity Analysis of Tower Crane Installation Progress Based on Simulation Technique (시뮬레이션 기반의 타워크레인 설치 생산성 분석)

  • Kim, Yun-Sik;Cho, Jae-Kyong;Kim, Min-Ji;Cho, Kyu-Man;Hyun, Chang-Taek
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.2
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    • pp.33-40
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    • 2010
  • Recently, the scale of construction work has been growing, and buildings are becoming higher. To enable greater efficiency of construction work, the use of vertical transportation equipment has been radically increasing. In this context, many studies have been conducted on tower cranes. While these studies have discussed issues such as the selection of tower cranes, the optimization of locations, and the hoisting time of tower cranes, there has been no research on the installation of tower cranes. As such, the installation of tower cranes on construction sites has been accomplished based on subjective judgment and technical assistance, and the experience of workers in equipment companies. Therefore, this study analyzes the productivity of tower cranes using simulation methodology, and proposes a generalized model of the installation process of tower cranes in order to offer a basic resource that site managers can directly utilize.

The Optimization Algorithm for Wall Bracing Supports of Tower Cranes (타워크레인의 횡지지 최적설계 알고리즘 개발)

  • Lee, Hyun-Min;Ho, Jong-Kwan;Kim, Sun-Kuk
    • Korean Journal of Construction Engineering and Management
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    • v.11 no.1
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    • pp.130-141
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    • 2010
  • Poor expertise in equipment operation and installation, coupled with unpredictable natural disaster, usually directly leads to disastrous accidents of large lifting equipment such as tower cranes. For example, 52 tower cranes fell down due to the unstable support in Korea at the attack of Typhoon "Maemi" in 2003, which damaged property and caused loss of life. In high-rise construction projects, top-slewing or luffing-jib tower cranes needs checking the stability of lateral-support in addition to the bottom support such as the foundation. In this study, the optimization algorithm for lateral-support of tower cranes is conducted, which is expected to enhance the structural stability of tower cranes and save the cost in conflict with the safety.