• Title/Summary/Keyword: tool material

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A Behavior of the Crack Propagation between Holes or Another Materials on the Panel (판재에 있는 구멍 또는 이종재료 사이에서의 크랙 전파 거동)

  • Cho Jae-ung;Han Moon-sik
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.264-271
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    • 2005
  • This study investigates the behavior of fatigue crack propagating between holes or holes filled with another materials. When holes or the holes bonded with another materials exist near center crack symmetrically, crack propagation rate is influenced by the bonding force of brazing part and the elastic modulus ratio of another material to matrix. It is experimentally and analytically confirmed that the center crack stops when its tip reaches near the center line of the holes and a small crack is initiated from the boundaries of holes or the holes filled with another materials and it propagates to final fracture. The mechanical behaviors of center crack near another materials are also investigated.

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Hysteresis Reduction in piezoelectric actuator by a charge control method (전하 제어법을 이용한 압전 액추에이터의 이력저감)

  • Jeong Soonjong;Lee Daesu;Song Jaesung;Hong Younpyo;Kang Eungu;Choi Wonjong
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.35-39
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    • 2005
  • This paper presents a method to reduce hysteresis in multilayer ceramic actuator by connecting the actuator with a capacitor in a series circuit. The change in hysteresis with respect to the capacitor was examined. $0.2Pb(Mg_{1/3}Nb_{2/3})O_3-0.8Pb(Zr_{0.475}Ti_{0.525})O_3$ ceramic material was used as a piezoelectric material for the actuator. Displacement of the actuator was measured in a capacitive gap sensor measuring system. In case of inserting a capacitor in a total circuit, hysteresis became dramatically decreased, and then finally the hysteresis value can be reduced below $0.2\%$. It was found in this present study that reducing the hysteresis in the actuator is dependent upon the characteristics of the capacitor in total circuit and also operating frequency.

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A Behavior of the Crack Propagation between Holes or Another Materials on the Panel (판재에 있는 구멍 또는 이종재료 사이에서의 크랙 전파 거동)

  • Han Moon-Sik;Cho Jae-Ung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.74-82
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    • 2005
  • This study investigates the behavior of fatigue crack propagating between holes or holes filled with another materials. When holes or the holes bonded with another materials exist near center crack symmetrically, crack propagation rate is influenced by the bonding force of brazing part and the elastic modulus ratio of another material to matrix. It is experimentally and analytically confirmed that the center crack stops when its tip reaches near the center line of the holes and a small crack is initiated from the boundaries of holes or the holes filled with another materials and it propagates to final fracture. The mechanical behaviors of center crack near another materials are also investigated.

A Study on the Temperature Distribution of Disc Brake System Considering the Material Property of the Disc Brake Piston (디스크 브레이크 피스톤 재질을 고려한 브레이크 시스템 온도 분포에 관한 연구)

  • Kim, Soo-Tae;Kim, Jin-Han;Kim, Joo-Shin
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.45-51
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    • 2005
  • Braking performance of a vehicle can be significantly affected by the temperature increment in the brake system. Therefore, the important problem in brake system is to reduce the thermal effect by friction heat. Recently, many studies have been performed and good results have been reported on the prediction of the brake disk temperature. However, the study on the pad, piston and brake fluid temperature is rarely found despite of its importance. In this study, the temperature distribution of the disc brake system is studied according to the material properties of brake piston. Vehicle deceleration, weight distribution by deceleration, disc-pad heat division and the cooling of brake components are considered in the analysis of heat transfer. Unsteady state temperature distributions are analyzed by using the finite element method and the numerical results are compared with the experimental data.

A Study on the CO $_2$Laser Beam Welding of Thin Steel Sheets and Tailor Welded Blank (박판 $CO_2$레이져 빔 용접과 소재접합일체성형에 관한 연구)

  • 이희석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.159-164
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    • 1996
  • For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

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Study of High Precision Mechanism For Loading/Unloading of Material (소재의 정밀 Loading/unloading 기술 개발)

  • Choi Hyeun-Seok;Tak Tae-Yul;Han Chang-Soo;Lee Nak-Kyu;Choi Tae-Hoon;Lee Hye-Jin
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.419-423
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    • 2005
  • In microfactory, loading/unloading mechanism supply the row material to processing machines for manufacturing process such as pressing, cutting, plastic deformation. This mechanism for rnicrofactory is designed as modularity robot. Microfactory system have to be flexible structure for variety product item. For system flexibility, applied mechanisms are developed as moduality. Robot moduality needs the specific characteristics which are different from one of macro, typical robot system. In this paper, we discussed about the modularity robot. and proposed the loading/unloading mechanism for working in microfactory system.

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A Study on Thermal Stress Analysis of Plastic-Core Solder Balls (플라스틱 핵 솔더볼의 열응력 해석에 관한 연구)

  • Kim, H.D.;Yoon, D.Y.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.159-162
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    • 2007
  • Recently, Pb-free solder ball technology, which is getting more significant in miniaturization of electronic equipment, and resolution of recent environmental problems, is necessary to be developed. A plastic-core solder ball is much promising in those considerations. Plastic-core solder balls have the tendency to replace the usual metal-core solder ball from low material cost and superior mechanical properties. The thermal effects, however, are important in manufacturing process, such as deposing micro-sized metal thin film on the spherical polymer surface. Furthermore plastic-core solder balls are easy to be broken due to CTE and elastic coefficient of material property from heat transfer. We propose technical computational investigations for the manufacturing design and the reliability of plastic-core solder ball from thermal stress analysis.

A Study on the Fracture Behavior of Tooth Interfacial Layer, DEJ (Dental Enamel Junction) (치아 계면 층 DEJ(Dental Enamel Junction)의 파괴 거동에 관한 수치해석적 연구)

  • Mishra, Dhaneshwar;Yoo, Seung-Hyun;Jeong, Ung-Rak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.284-291
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    • 2011
  • Numerical experiments on biological interfacial layer, DEJ by finite element software ABAQUS have been conducted to study its fracture behavior including crack bridging / arresting characteristics in the model. Crack growth simulation has been carried out by numerical tool, XFEM, devoted to study cracks and discontinuities. The fracture toughness of DEJ has been estimated before and after crack bridging. The implications of bridging in numerical study of fracture behavior of DEJ-like biological interface have been discussed. It has been observed that the results provided by the numerical studies without proper accommodation of bridging phenomenon can mislead. This study can be helpful for understanding the DEJ-like biological interface in terms of its fracture toughness, an important material characteristics. This property of the material is an important measure that has to be taken care during design and manufacturing processes.

A Study on Heat Transfer with Phase Change of N - Octadecane (N - Octadecane의 상변화 열전달현상에 관한 연구)

  • Kim, Y.;Hwang, T.Y.;Kim, K.W.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.1 no.2
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    • pp.138-145
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    • 1989
  • Experimental and numerical analysis were performed to investigate the heat transfer phenomena during phase change. N-octadecane were used as a phase change material and TRUMP computer code was used as a numerical tool. Also, two quarter segment of cylinder shape was chosen as a vessel to simulate to this research. The major contribution factor on the solidus surface movement was environmental temperature and the effect of roller gap and material initial temperature were insignificant. Experimental and numerical results were generally in good agreement and the effect of the mesh size ($22{\times}22$ and $33{\times}33$) was negligible.

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A Study on the Activity Analysis Method using existing Saved Data -Activity Analysis for ABC Implementation (저장된 정보를 이용한 활동분석방법 연구 -ABC구축을 위한 활동분석)

  • 박주식;오지영;임총규;강경식
    • Journal of the Korea Safety Management & Science
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    • v.3 no.2
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    • pp.145-154
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    • 2001
  • This paper deals with Activity Analysis Method that is important procedure in Activity Based Costing System Implementation. There are many existing Activity Analysis Method, for example Interview, Questionnaire, Specialist Discussion and Work Measurement. Activity Analysis Data gained through this method has high reliability but this method bring about high cost. In case that certain company needs a strategic costing system, Activity Analysis Method which has high reliability will be need. But, if companies want the costing system as a internal decision making tool only, they need to design the ABC system fast and cheaply. This paper explains that Activity Analysis using existing finn material is good alternatives. So, this paper show the feasibility of Activity Analysis using existing firm material with comparing between job description, job specification information and Activity Analysis information.

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