• Title/Summary/Keyword: tool interference

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Interference-free tool path generation for 5-axis NC machining with ball-endmill (5축 볼 엔드밀 가공에서의 간섭이 배제된 공구경로 산출)

  • 강대호;서석환;이정재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.95-100
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    • 1993
  • 본 연구에서는 볼 엔드밀을 사용한 5축 가공에서 공구 간섭회피를 위한 효율적인 알고리즘과 가공 가능한 많은 자세들 중에서 공구 절삭부위와 이전자세를 고려한 공구 자세설정 알고리즘을 개발 하였다. 공구 간섭검사는 공구 밑면 간섭과 몸체 간섭으로 나누어 순차적으로 수행하고, 공구 몸채 간섭이 없는 공구 자세를 설정한다. 공구 몸체 간섭검사는 곡면의 다각형 모델과 공구 축과의 관계를 사용하여 행한다. 간섭이 발생하였을 경우 간섭회피 및 자세조정 영역으로 설정하고 유효한 공구자세의 범위를 정한 후, 이 범위 내에서 공구 절삭 부위 및 이전 자세를 고려한 효율적 공구자세를 사용하여 공구경로를 산출하였으며, 시뮬레이터를 통해 그 유효성을 검증하였다.

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A Study on the Strain Measuring of Structure Object (전자처리 및 Laser 간섭에 의한 구조물의 Strain측정에 관한 연구)

  • 김경석;최형철;양승필;정현철;김정호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.267-272
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    • 1993
  • This paper presents the performance and problems in analysis method and testing system of Electronic Speckle Pattern Interferometry (ESPI) method, in measuring two-dimensional in-plane displacement. The anyalysis result of measurement by ESPI is quite comparable to that of measurement by strain gauge method. This implieds that the method of ESPI is a very effective tool in non-contact two-dimensional in-planc strain analysis. But there is a controversal point,measurment error. This error is discussed to be affected not by ESPI method itseif, but by its analysis scheme of the interference fringe,where the first-order interpolation has been applied to the points of strain measured. In this case, it is turned out that the more errors would be occured in the large interval of fringe. so, this paper describes a computer method for drawing when the height is available only for some arbitary collection of points, the method is based on a distance-weighted, least-squares approximation technique, with the weight varying with the distance of the data points.

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Study on the Preheating Method of NURBS Shaped Workpiece by Laser Assisted Machining (레이저보조가공에서 NURBS 곡면 형상의 예열방법에 대한 연구)

  • Kim, Eun-Jung;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.2
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    • pp.101-107
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    • 2016
  • Laser-Assisted machining (LAM) is a new method for processing hard-to-cut materials. However, curved shapes are difficult to predict the preheating effect of by LAM because heat sources are changed by moving laser module. So, it is necessary to study the preheating effect of the laser heat source irradiated on a 3-dimensionally shaped workpiece, such as a NURBS shaped workpiece. In this study, thermal analysis and preheating experiment of the LAM for the NURBS shaped workpiece are performed. Also, two machining methods are proposed to avoid interference of laser module and cutting tool. The results of the analysis can be applied to various shaped workpieces by LAM.

Study on the Tooth Modification for High Speed Gear by Finite Element Method (FEM을 이용한 고속기어 치형 수정에 관한 연구)

  • 반재삼;이경원;김규하;조규종
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.72-77
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    • 2003
  • The stable driving condition of high speed gear is approached by shape modifications of a gear tooth. Recently, many gear designers are using FEM for the design and the manufacture of a high precision gear. In this paper, it is aimed to drive in stable sound level through the modification of the tooth and the shape of a gear. The simulation is used to understand the effect of holes for the decrement of weight and the stress variation for the tooth modification. Beam elements used to simulate the same condition as a real gear drive by FEM. The driven gear is simulated to 60,000rpm for the tooth modification.

Analysis of Indoor Visible Light Communication Environment based on LightTools (LightTools를 이용한 실내 조명 기반 가시광 통신 환경 분석)

  • Lee, Ji-Hwan;Kim, Hyeol-Cheol;Jung, Sung-Yoon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.6
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    • pp.935-939
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    • 2015
  • In this paper, we analyze indoor visible light communication environment based on LightTools. If the environments for VLC are too various, it is not easy to analyze the VLC environment using mathematical techniques. To overcome this problem, we use LightTools program for the analysis of various VLC environment.

A Study on Automatic Generation for 3-Dimensional Geometry of Gerotor and its Hob (제로터의 가공 호브의 3차원 형상 자동 생성에 관한 연구)

  • 정태형;하영욱
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.43-49
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    • 2001
  • When designing a gerotor, designers determine basic dimensions of a gerotor with transmitted power considering strength, interference and so. on. But, designers can not easily obtain the tooth profile generated by dimensions as well as the geometry bob for cutting the tooth profile. In order to resolve these problems, an automatic design sys-tem creating not only the solid model of a gerotor but also that of the generating hob using the design parameters of dimen-sions is developed. Through the developed system, designers can improve the efficiency of design and satisfy the variable requirements of design as well. In this research, the three-dimensional solid models for gerotors are generated considering the design parameters. Besides, those for generating hob regarding the design parameters of hob is created automatically.

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Conceptual Study of a Low-Speed Wind Tunnel for Performance Test of Wind Turbine (풍력터빈 성능시험을 위한 저속풍동 개념연구)

  • Kang, Seung-Hee
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.19 no.4
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    • pp.24-29
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    • 2011
  • Conceptual study of an open-circuit type low-speed wind tunnel for performance test of wind turbine blade and airfoil is conducted. The tunnel is constituted of a settling chamber, a contraction, closed test section, a diffuser, two corners, a cross leg and a fan and motor. For the performance test, the closed test section width of 1.8 m, height of 1.8 m and length of 5.25 m is selected. The contraction ratio is 9 to 1 and maximum speed in the test section is 67 m/sec. Input power in the tunnel is about 238 kW and its energy ratio is 3.6. The wind tunnel designed in present study will be an effective tool in research and development of wind turbine and airfoil.

Systematization of Module Design Principle for Recycling (자원 재활용을 위한 모듈 설계 원칙의 체계화)

  • 목학수;양태일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.969-971
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    • 2000
  • In this paper, shortening of product life cycle and wide disposal of consumer product have given rise to many environmental problems, it needs to propose module design principle for saving of disassembly cost and reusing of used part and subassembly. To analyze characteristics of module for recycling, materials and function of part and subassembly must be classified. In disassembly process, a unit operation can be grasped for disassembly function, worker, tool and sorting process. As a result of applying module design principle, simpler structure and reduced structural interference can be realized for product structure. For disassembly, simpler disassembly and quicker disassembly can be obtained for recycling.

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Die Design of Hot Extrusion for Hexagonal Insert (Hexagonal 인서트용 열간압출 금형설계)

  • 권혁홍;이정로
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.32-37
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    • 2002
  • The use of hexagonal ceramic inserts for copper extrusion dies offers significant technical and economic advantages over other forms of manufacture. In this paper the data on the loading of the tools is determined from a commercial FEM package as the contact stress distribution on the die-workpiece interface and as temperature distributions in the die. This data can be processed as load input data for a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the design and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic deflections generated in shrink fitting the die inserts and that caused by the stresses generated in the process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads.

Design of Hot Extrusion Dies for Hexagonal Insert (Hexagonal 인서트용 열간압출 금형설계)

  • 권혁홍;이정로
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.72-77
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    • 2001
  • The use of hexagonal ceramic inserts for copper extrusion dies offers significant technical and economic advantages over other forms of manufacture. In this paper the data on the loading of the tools is determined from a commercial FEM package as the contact stress distribution on the die-workpiece interface and as temperature distributions in the die. This data can be processed as load input data for a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the design, and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic deflections generated in shrink fitting the die inserts and that caused by the stresses generated in the process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads.

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