• Title/Summary/Keyword: through-thickness crack

검색결과 170건 처리시간 0.026초

3차원 유한요소 한계해석을 이용한 관통균열 배관의 소성한계하중 (Plastic Limit Loads for Through-Wall Cracked Pipes Using 3-D Finite Element Limit Analyses)

  • 허남수;김영진
    • 대한기계학회논문집A
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    • 제30권5호
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    • pp.568-575
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    • 2006
  • The present paper provides plastic limit load solutions of axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3-D) finite element (FE) limit analysis using elastic-perfectly-plastic behavior. As a loading condition, axial tension, global bending moment, internal pressure, combined tension and bending and combined internal pressure and bending are considered for circumferential through-wall cracked pipes, while only internal pressure is considered for axial through-wall cracked pipes. Especially, more emphasis is given for through-wall cracked pipes subject to combined loading. Comparisons with existing solutions show a large discrepancy in short through-wall crack (both axial and circumferential) for internal pressure. In the case of combined loading, the FE limit analyses results show thickness effect on limit load solutions. Furthermore, the plastic limit load solution for circumferential through-wall cracked pipes under bending is applied to derive plastic $\eta\;and\;{\gamma}$-factor of testing circumferential through-wall cracked pipes to estimate fracture toughness. Being based on detailed 3-D FE limit analysis, the present solutions are believed to be meaningful fur structural integrity assessment of through-wall cracked pipes.

연성재료의 균열진전에 따른 A2의 변화; 실험적 측정 (Variation of A2 with Crack Propagation in a Ductile Metal; Experimental Evaluation)

  • 김헌중;김동학;양경진;강기주
    • 대한기계학회논문집A
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    • 제27권1호
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    • pp.119-125
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    • 2003
  • A way to measure the second parameter $A_2$of CT specimens is described. The displacement $\delta$$_{5}$ which is measured continuously from visual images of the lateral surface during crack growth is used to calculate the A, as a function of crack growth. The crack length is measured by DCPD(Direct Current Potential Drop) method and the J-resistance curve is determined according to ASTM standard E1737-96. To prove the validity of this method, three dimensional finite element analyses were performed, and variations of the displacements $\delta$$_{5}$ and $A_2$along the thickness were explored. As the result, it has been shown that the $\delta$$_{5}$ measured from the visual images of the lateral surface and the corresponding $A_2$can be regarded as the average through the thickness for 1T and 1/2T specimens of SA106Gr.C steel.steel.

표면크랙의 관통 및 파단 피로수명 예측 (Prediction of Penetration and Break Fatigue Life of Surface Crack)

  • 윤한용
    • 대한기계학회논문집
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    • 제16권8호
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    • pp.1446-1450
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    • 1992
  • 본 연구에서는 윤, H. Okamura는 주어진 초기크랙으로부터 관통이전의 한계크 랙까지의 수명을 간단히 평가하는 수법을 제안했으며 또한, 파괴역학적 제인자의 수명 에 미치는 영향을 평가했다. 본 논문은 이러한 연구들의 연장으로서 상기 남등의 응 력 확대 계수 평가식을 이용하여 파단수명의 예측수법을 확립하고 파단수명에 미치는 파괴역학적 제인자의 영향을 밝히는데 그 목적을 두고 있다.

내압이 작용하는 원주방향 관통균열 배관의 비선형 파괴역학 해석법 (An Engineering Method for Non-Linear Fracture Mechanics Analysis of Circumferential Through-Wall Cracked Pipes Under Internal Pressure)

  • 허남수;김윤재;김영진
    • 대한기계학회논문집A
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    • 제26권6호
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    • pp.1099-1106
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    • 2002
  • This paper provides engineering J-integral and crack opening displacement (COD) estimation equations for circumferential through-wall cracked pipes under internal pressure and under combined internal pressure and bending. Based on selected 3-D finite element calculations for the circumferential through-wall cracked pipes under internal pressure using the idealized power law materials, the elastic and plastic influence functions for fully plastic J-integral and COD solutions are found as a function of the normalized crack length and the mean radius-to-thickness ratio. These developed GE/EPRI-type solutions are then re-formulated based on the enhanced reference stress method. Such re-formulation not only provides simpler equations for J-integral and COD estimations, but also can be easily extended to combined internal pressure and bending. The proposed equations are compared with elastic-plastic finite element results using actual stress-strain data, which shows overall excellent agreement.

길이가 다른 두 개의 축방향 관통균열이 동일선상에 존재하는 증기발생기 세관의 균열 합체 압력 (Coalescence Pressure of Steam Generator Tubes with Two Different-Sized Collinear Axial Through-Wall Clacks)

  • 허남수;장윤석;김영진
    • 대한기계학회논문집A
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    • 제30권10호
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    • pp.1255-1260
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    • 2006
  • To maintain the structural integrity of steam generator tubes, 40% of wall thickness plugging criterion has been developed. The approach is for the steam generator tube with single crack, so that the interaction effect of multiple cracks can not be considered. Although, recently, several approaches have been proposed to assess the integrity of steam generator tube with two identical cracks whilst actual multiple cracks reveal more complex shape. In this paper, the coalescence pressure of steam generator tube containing multiple cracks of different length is evaluated based on the detailed 3-dimensional (3-D) elastic-plastic finite element (FE) analyses. In terms of the crack shape, two collinear axial through-wall cracks with different length were considered. Furthermore, the resulting FE coalescence pressures are compared with FE coalescence pressures and experimental results for two identical collinear axial through-wall cracks to quantify the effect of crack length ratio on failure behavior of steam generator tube with multiple cracks. Finally, based on 3-D FE results, the coalescence evaluation diagrams were proposed.

A5083-0 알루미늄 합금재의 용접부위의 평면 굽힘 피로에 의한 피로균열성장 특성에 관한 연구 (A study on the fatigue crack growth characteristics of weldments of A5083-0 Al-alloy by plane bending fatigue)

  • 김원녕;김기준;임종문
    • Journal of Advanced Marine Engineering and Technology
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    • 제10권1호
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    • pp.65-73
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    • 1986
  • Surface fatigue crack propagation tests by plane bending fatigue were conducted on the welding specimens of an aluminium alloy, A5083-0, having an edge through thickness notch to study the fatigue crack growth characteristics. Moreover, the experiments were performed in order to clarify the fatigue crack initiation and growth. The properties of fatigue crack growth were quantitatively inspected in welded metal, heat-affected zone and base metal of the welding specimens. The main results obtained are summarized as follows: 1. It is found that the hardness distributions of A5083-0 aluminium alloy weldments are quite different with those of steel material weldments, so that the hardness distribution becomes lower in the following order: base metal, heat-affected zone and weld metal. 2. It is observed that the grain size of this specimen weldment appears to be almost equal to the base metal, when TIC welding method is adopted. 3. In a surface fatigue crack initiation and growth, the fatigue crack does not begin by opening-closing mechanism until hardening is saturated at the crack tip. 4. The fatigue crack growth characteristics of A5083-0 alluminium alloy weldments can be concluded.$${\frac{da}{dn}}=C({\Delta}K)^n=3.8{\times}10^{-9}{({\frac}{1}{2}{\Delta}S_t{\sqrt{{\pi}a}})}^{2.4}$$

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지하철 구조물의 온도균열제어를 위한 시공조건별 해석적 영향 분석 (Parametric Analysis on Construction Conditions to Control Thermal Cracks in Subway Concrete Structure)

  • 김연태;김상철
    • 한국철도학회논문집
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    • 제7권4호
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    • pp.312-318
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    • 2004
  • The wall in a subway structure is easily subject to crack occurrence since its expansion and shrinkage associated with hydration heat reaction is constrained by the slab. The greater problem is that the crack in the wall may be developed to pass through thickness and eventually deteriorate the structure due to rusting of reinforced steel. Thus, this study aims at controlling thermal cracks as much as possible and determining an optimized size of concrete placement through hydration heat analysis. For this study, effects of placement height, length, temperature and types of cement on the thermal cracks were evaluated by temperature rise, thermal stress and crack index. As results of parametric study, it was found that placement height and length do not have an effect on the temperature rise but have significant one on thermal stress which relates to direct possibility of thermal crack occurrence. This means that proper selection of size balancing internal constraint with external one is much more important than reducing the placement height and length simply. In order to prevent from thermal cracks most effectively, in addition, it was noted to reduce placement temperature and to use the cement blended with mineral admixture.

SM490B 용접부의 피로균열 성장 거동에 미치는 초고속 용사코팅 효과 (The Effect of High Velocity Oxygen Fuel Thermal Spray Coating on Fatigue Crack Growth Behavior for Welded SM490B)

  • 윤명진;최성종;조원익
    • 한국자동차공학회논문집
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    • 제14권4호
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    • pp.99-106
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    • 2006
  • High velocity oxygen-fuel thermal spray coating of the WC-Co cermet material is a well-established process for modifying the surface properties of the structural components exposed to the corrosive and wear attacks, and also these coating are well-known method to improve the fatigue strength of material. In this study, HVOF coated SM490B are prepared to evaluation of the effect of coating on tension and fatigue crack growth behavior. The pre-crack of the fatigue crack growth test specimens machined at deposited material area, heat affected zone and boundary, respectively. Through these test, the following results are obtained: 1) Tensile strength was about 498 MPa, and fracture occurred on base metal area. 2) The fatigue crack of coated specimens propagated more rapidly than non-coated specimen in all specimens. 3) In the same coating thickness specimens, the specimens with pre-crack at boundary more rapidly propagated than the specimens with pre-crack at HAZ and deposited material area. These results can be used as basic data in a structural integrity evaluation of rolled SM490B weldments considering HVOF coating.

보수된 균열을 가진 두꺼운 평판의 피로균열 성장 거동에 관한 실험적 연구 (A Experimental Study on the Fatigue Crack Growth Behavior of Thick Plate with Repaired Crack)

  • 정기현;양원호;김철;성기득
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.292-298
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    • 2001
  • An experimental investigation of the effect of composite patching repair was conducted to characterize the fatigue crack growth behavior in thick A16061-T6 (6mm) panels with single bonded patch by fiber reinforced composite patch. Four patch lengths and no patch plate were examined. An analytical procedure, involving three-dimensional finite element method having three layers to model cracked aluminum plate, epoxy by adhesive and composite patch, is calculated the stress intensity factors. From the calculated stress intensity factors, the fatigue crack growth rates are obtained. At the single patching type, different fatigue crack growth ratios through the plate thickness were investigated by using the experimental and analytical results. The results demonstrated that there was a definite variation in fatigue life depending on the size of composite patch. While crack reached the patch end, retardation of crack growth was also revealed in the bonded repair.

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균열깊이에 따른 폴리머 시멘트 복합체 보수 단면의 휨접착성능에 관한 연구 (A Study on the Flexural Adhesion Performance of Repair Section of Polymer Cement Composites by Crack Depth)

  • 김상현;박동엽;이창민;조영국
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2023년도 가을학술발표대회논문집
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    • pp.181-182
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    • 2023
  • This study is a study on the flexural adhesion performance of polymer cement composites(PCCs) repair section according to the crack depth, and the flexural adhesion strength was obtained through a flexural strength test of cement mortar that was filled into cracks and repaired to a certain thickness using PCCs made of ultra high-early strength cement and polymer dispersion of EVA. As a result of the study, the flexural adhesion performance according to the crack width and crack depth was expected to decrease the flexural adhesion strength as the crack depth increased at the crack width 3.0mm, but the crack width 2.0mm and 1.5mm did not show any tendency according to the crack depth. In addition, even in the final destruction, the fact that the cracks and bottoms filled with PCCs were not cut or dropped proves that PCCs have excellent adhesion and rich toughness.

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