• Title/Summary/Keyword: thickness damage

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Creep damage and life assessment of thick cylindrical pressure vessels with variable thickness made of 304L austenitic stainless steel

  • Kashkoli, Mosayeb Davoudi;Tahan, Khosro Naderan;Nejad, Mohammad Zamani
    • Steel and Composite Structures
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    • v.32 no.6
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    • pp.701-715
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    • 2019
  • Using first-order shear deformation theory (FSDT), a semi-analytical solution is employed to analyze creep damage and remaining life assessment of 304L austenitic stainless steel thick (304L ASS) cylindrical pressure vessels with variable thickness subjected to the temperature gradient and internal non-uniform pressure. Damages are obtained in thick cylinder using Robinson's linear life fraction damage rule, and time to rupture and remaining life assessment is determined by Larson-Miller Parameter (LMP). The thermo-elastic creep response of the material is described by Norton's law. The novelty of the present work is that it seeks to investigate creep damage and life assessment of the vessels with variable thickness made of 304L ASS using LMP based on first-order shear deformation theory. A numerical solution using finite element method (FEM) is also presented and good agreement is found. It is shown that temperature gradient and non-uniform pressure have significant influences on the creep damages and remaining life of the vessel.

Analysis of Magnetic Flux Leakage based Local Damage Detection Sensitivity According to Thickness of Steel Plate (누설자속 기반 강판 두께별 국부 손상 진단 감도 분석)

  • Kim, Ju-Won;Yu, Byoungjoon;Park, Sehwan;Park, Seunghee
    • Journal of Korean Society of Disaster and Security
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    • v.11 no.2
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    • pp.53-60
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    • 2018
  • To diagnosis the local damages of the steel plates, magnetic flux leakage (MFL) method that is known as a adaptable non-destructive evaluation (NDE) method for continuum ferromagnetic members was applied in this study. To analysis the sensitivity according to thickness of steel plate in MFL method based damage diagnosis, several steel plate specimens that have different thickness were prepared and three depths of artificial damage were formed to the each specimens. To measured the MFL signals, a MFL sensor head that have a constant magnetization intensity were fabricated using a hall sensor and a magnetization yoke using permanent magnets. The magnetic flux signals obtained by using MFL sensor head were improved through a series of signal processing methods. The capability of local damage detection was verified from the measured MFL signals from each damage points. And, the peak to peak values (P-P value) extracted from the detected MFL signals from each thickness specimen were compared each other to analysis the MFL based local damage detection sensitivity according to the thickness of steel plate.

Damage Assessment of Curved Composite Laminate Structures Subjected to Low-Velocity Impact (곡률을 가진 적층복합재 구조에서의 저속충격손상 평가)

  • 전정규;권오양
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.69-73
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    • 2001
  • Damage induced by low-velocity impact on the curved composite laminates was experimentally evaluated for CFRP cylindrical shells with the radius of curvatures of 50, 150, 300, and 500 mm. The result was then compared with that of flat laminates. The radius of curvatures and the effective shell stiffness appeared to considerably affect the dynamic impact response of curved shells. Under the same impact energy level, the maximum contact force increased with the decreasing radius of curvatures, with reaching 1.5 times that for plates at the radius of curvature of 50 mm. Since the maximum contact force is directly related to the impact damage, curved laminates can be more susceptible to delamination and less resistant to the low-velocity impact damage. The distribution of delamination along the thickness direction of curved laminates are also different from that of flat plates. Delamination was distributed rather even]y at each interface along the thickness direction of curved laminates. This implies that the effect of curvatures has to be considered for the design of a curved composite laminate.

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A Study on the Nitride Residue and Pad Oxide Damage of Shallow Trench Isolation(STI)-Chemical Mechanical Polishing(CMP) Process (STI-CMP 공정의 질화막 잔존물 및 패드 산화막 손상에 대한 연구)

  • Lee, U-Seon;Seo, Yong-Jin;Kim, Sang-Yong;Jang, Ui-Gu
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.50 no.9
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    • pp.438-443
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    • 2001
  • In the shallow trench isolation(STI)-chemical mechanical polishing(CMP) process, the key issues are the optimized thickness control, within-wafer-non-uniformity, and the possible defects such as pad oxide damage and nitride residue. The defect like nitride residue and silicon (or pad oxide) damage after STI-CMP process were discussed to accomplish its optimum process condition. To understand its optimum process condition, overall STI related processes including reverse moat etch, trench etch, STI fill and STI-CMP were discussed. Consequently, we could conclude that law trench depth and high CMP thickness can cause nitride residue, and high trench depth and over-polishing can cause silicon damage.

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Quantitative corrosion imaging of pipelines using multi helical guided ultrasonic waves

  • Dehghan-Niri, Ehsan;Salamone, Salvatore
    • Structural Monitoring and Maintenance
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    • v.3 no.3
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    • pp.215-232
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    • 2016
  • This paper presents a multi helical ultrasonic imaging approach for quantitative corrosion damage monitoring of cylindrical structures. The approach consists of two stages. First a multi helical ultrasonic imaging (MHUI) algorithm is used to provide qualitative images of the structure of interest. Then, an optimization problem is solved in order to obtain quantitative damage information, such as thickness map. Experimental tests are carried out on a steel pipe instrumented with six piezoelectric transducers to validate the proposed approach. Three thickness recesses are considered to simulate corrosion damage. The results show the efficiency of the proposed approach for quantifying corrosion location, area and remnant thickness.

The Analytical Study on the Cause of Fatigue Damage and the Improvement of Fatigue Performance for Orthotropic Steel Deck (강바닥판 피로손상 원인규명 및 피로성능 개선에 관한 해석적 연구)

  • Kyung Kab-Soo;Shin Dong-Ho;Kim Kyo-Hoon
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.647-654
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    • 2006
  • In orthotropic steel decks, it is likely to have defects due to fatigue damages because most of structural joints(the connection of longitudinal rib and transverse rib, the connection of deck plate and longitudinal rib) are connected by welds. However. orthotropic steel decks have many advantages. such as light weight and reduction of construction time. in comparison with concrete decks. Therefore. they are mostly used in long-span bridges and urban highway bridges. This study consists of the cause identication of fatigue damage and the suggestion of rational thickness on deck plate about the connection of deck plate and longitudinal rib. The results are as follows: fatigue damage cause at the connection of deck plate and longitudinal rib is local deformation in deck plate. And, rational thickness of deck plate is 16mm thickness.

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A two-stage approach for quantitative damage imaging in metallic plates using Lamb waves

  • Ng, Ching-Tai
    • Earthquakes and Structures
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    • v.8 no.4
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    • pp.821-841
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    • 2015
  • This paper proposes a two-stage imaging approach for quantitative inspection of damages in metallic plates using the fundamental anti-symmetric mode of ($A_0$) Lamb wave. The proposed approach employs a number of transducers to transmit and receive $A_0$ Lamb wave pulses, and hence, to sequentially scan the plate structures before and after the presence of damage. The approach is applied to image the corrosion damages, which are simplified as a reduction of plate thickness in this study. In stage-one of the proposed approach a damage location image is reconstructed by analyzing the cross-correlation of the wavelet coefficient calculated from the excitation pulse and scattered wave signals for each transducer pairs to determine the damage location. In stage-two the Lamb wave diffraction tomography is then used to reconstruct a thickness reduction image for evaluating the size and depth of the damage. Finite element simulations are carried out to provide a comprehensive verification of the proposed imaging approach. A number of numerical case studies considering a circular transducer network with eight transducers are used to identify the damages with different locations, sizes and thicknesses. The results show that the proposed methodology is able to accurately identify the damage locations with inaccuracy of the order of few millimeters of a circular inspection area of $100mm^2$ and provide a reasonable estimation of the size and depth of the damages.

Evaluation of Crack Length and Thickness Effects of Fracture Specimen using Damage Mechanics (손상역학에 근거한 파괴시편의 균열길이와 두께 영향 평가)

  • Chang Yoon-Suk;Lee Tae-Rin;Choi Jae-Boong;Seok Chang-Sung;Kim Young-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.116-123
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    • 2006
  • During the last two decades, many researchers investigated influences of stress triaxiality on ductile fracture for various specimens and structures. With respect to a transferability issue, the local approach reflecting micro-mechanical specifics is one of effective methods to predict constraint effects. In this paper, the applicability of the local approach was examined through a series of finite element analyses incorporating modified GTN (Gurson-Tvergaard-Needleman) and Rousselier models as well as fracture toughness tests. To achieve this goal, fracture resistance (J-R) curves of several types of compact tension (CT) specimens with various crack length, with various thickness and with/without 20% side- grooves were estimated. Then. the constraint effects were examined by comparing the numerically estimated J-R curves with experimentally determined ones. The assessment results showed that the damage models might be used as useful tool for fracture toughness estimation and both the crack length and thickness effects should be considered for realistic structural integrity evaluation.

Modified DEBA for determining size dependent shear fracture energy of laminates

  • Goodarzi, M. Saeed;Hosseini-Toudeshky, Hossein
    • Steel and Composite Structures
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    • v.28 no.1
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    • pp.111-121
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    • 2018
  • It has been argued that fracture energy of composite laminates depends on their thickness and number of layers. In this paper a modified direct energy balance approach (DEBA) has been developed to evaluate the mode-II shear fracture energy for E-glass/Epoxy laminates from finite element model at an arbitrary thickness. This approach considers friction and damage/plasticity deformations using cohesive zone modeling (CZM) and nonlinear finite element modeling. The presence of compressive stress and resulting friction was argued to be a possible cause for the thickness dependency of fracture energy. In the finite element modeling, CZM formulation has been developed with bilinear cohesive constitutive law combined with friction consideration. Also ply element have been developed with shear plastic damage model. Modified direct energy balance approach has been proposed for estimation of mode-II shear fracture energy. Experiments were performed on laminates of glass epoxy specimens for characterization of material parameters and determination of mode-II fracture energies for different thicknesses. Effect of laminate thickness on fracture energy of transverse crack tension (TCT) and end notched flexure (ENF) specimens has been numerically studied and comparison with experimental results has been made. It is shown that the developed numerical approach is capable of estimating increase in fracture energy due to size effect.

Effects of foam core density and face-sheet thickness on the mechanical properties of aluminum foam sandwich

  • Yan, Chang;Song, Xuding
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.1145-1156
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    • 2016
  • To study the effects of foam core density and face-sheet thickness on the mechanical properties and failure modes of aluminum foam sandwich (AFS) beam, especially when the aluminum foam core is made in aluminum alloy and the face sheet thickness is less than 1.5 mm, three-point bending tests were investigated experimentally by using WDW-50E electronic universal tensile testing machine. Load-displacement curves were recorded to understand the mechanical response and photographs were taken to capture the deformation process of the composite structures. Results demonstrated that when foam core was combined with face-sheet thickness of 0.8 mm, its carrying capacity improved with the increase of core density. But when the thickness of face-sheet increased from 0.8 mm to 1.2 mm, result was opposite. For AFS with the same core density, their carrying capacity increased with the face-sheet thickness, but failure modes of thin face-sheet AFS were completely different from the thick face-sheet AFS. There were three failure modes in the present research: yield damage of both core and bottom face-sheet (Failure mode I), yield damage of foam core (Failure mode II), debonding between the adhesive interface (Failure mode III).