• Title/Summary/Keyword: thick steel plate

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Welding Residual Stress and Strength of Thick 9% Nickel Steel Plate (9% 니켈강 후판 용접부의 강도 및 잔류응력)

  • Kim, Young-Kyun;Kim, Young-Wann;Kim, Jae-Hoon
    • Journal of Power System Engineering
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    • v.18 no.4
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    • pp.85-90
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    • 2014
  • In this paper, the transient thermal and residual stress analysis of the welding of 9% Ni steel plates using the FEA software ABAQUS are presented. The 9% Ni steel plates are welded manually with welding consumables of 70% Ni based Inconel type super-alloys (YAWATA WELD B (M)), producing a multi-pass/multi-layer butt weld. For these materials, temperature dependant mechanical and thermal material properties are used in the analysis. The back gouging is considered in welding process simulation. The FE thermal results are validated by comparing the real fusion profile and heat affected zone (HAZ). In addition, the continuous indentation test was conducted to measure the strength of base metal, HAZ and weld metal.

Experimental Study for Structural Behavior of Embed Plate into Concrete Subjected to Welding Heat Input (매입강판 용접열에 의한 고강도 콘크리트 접합부 구조성능 영향평가에 관한 실험적 연구)

  • Chung, Kyung Soo;Kim, Ki Myon;Kim, Do Hwan;Kim, Jin Ho
    • Journal of Korean Society of Steel Construction
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    • v.25 no.5
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    • pp.569-578
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    • 2013
  • In a super-tall building construction, thick and large-sized embed plates are usually used to connect mega structural steel members to RC core wall or columns by welding a gusset plate on the face of the embed plate with T-shape. A large amount of heat input accumulated by weld passes causes the plates to expand or deform. In addition, the temperature of concrete around the plates also could be increased. Consequently, cracks and spalls occur on the concrete surface. In this study, the effect of weld heat on embed plates and 80MPa high strength concrete is investigated by considering weld position (2G and 3G position), edge distance, concrete curing time, etc. Measured temperature of the embed plates was compared with the transient thermal analysis results. Finally, push-out tests were performed to verify and compare the shear studs capacity of the embed plate with design requirement. Test result shows that the shear capacity of the plate is reduced by 14%-19% due to the weld heat effect and increased as the concrete curing time is longer.

A Welding Characteristics of Large Caliber-Thick Plate Pressure Vessel Low Alloy Steel (Mn-Mo) (대구경-후판 압력용기용 저 합금강(Mn-Mo)의 용접특성)

  • Ahn, Jong-Seok;Park, Jin-Keun;Yoon, Jae-Yeon
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.10-14
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    • 2012
  • Recently the low alloy steel plate made with manganese-molybdenum is used widely in steam drum and separator of the new coal-fired power plant boiler. This material is suitable for the vapor storage of high pressure and high temperature. The high temperature creep strength of Mn-Mo alloy is higher than the carbon plate(SA516) that used in the subcritical pressure boiler. It reduces the thickness of the pressure vessel and makes the lightweight possible. Recently in the power plant boiler operation and production process, the damage has happened frequently in the heat affected zone and base material according to the hydrogen crack and delayed crack. This paper describes the research result about the damage case experienced in the boiler steam drum production process and present the optimum manufacture method for the similar damage prevention of recurrence.

Analysis of Composite Sandwich Plates with a Local Shear Deformations (국부전단변형을 고려한 복합샌드위치 평판의 해석)

  • JI, Hyo Seon;Chang, Suk Yoon
    • Journal of Korean Society of Steel Construction
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    • v.10 no.1 s.34
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    • pp.11-24
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    • 1998
  • The composite sandwich plate is constructed by combining two laminated facings with high strength and a thick core of light weight material. The governing equations for the analysis of bending of simply supported sandwich plates with laminated facings are derived and analysed using the analytical method including the local shear deformations. The accuracy of the approach is ascertained by comparing solutions from the sandwich plate theory with composite facings to the laminate plate theory. Since the present analysis considers the bending stiffness of the core and also the transverse shear deformations of the laminated facings, it is expected that the analysis is capable to analyze the general anisotropic laminated plates with global shear deformations.

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A Study on the Characteristics of Heat Distribution of Welded Joint on the Steel Structure with Thick Plate (厚板 鋼構造物 熔接이음부의 熱分布 特性에 關한 硏究)

  • 방한서;김종명
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.138-144
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    • 1995
  • Recently, as the industrial structure tends to become large, the thickness of structural plate becomes thicker. Therefore, the thicker the plate of welded structure is, the larger the shape of welded joint. The effect of large heat input makes large heat affected zone(HAZ). These bring to complict welding residual stress and to weaken material, which may cause extremely harm to the safety of structures. Nevertheless, welding is design is regulated by the KS, JIS or standard in the resister of shipping such as KR, ABS or LR. However, these rules are based on rather experimental than theoretical. In this study, the computer program of heat conduction, considering un-steady state and quasi-steady state, is developed for optimizing(minimizing) a shape of welded joint. The characteristics of heat on the welded joints with various shapes are clarified by the results of the analyses.

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Shear Buckling Behavior for Trapezoidal Corrugated Webs for Bridges (파형강판 복부의 전단좌굴거동 연구)

  • 이필구;윤태양;이학은;이승록
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2003.04a
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    • pp.513-520
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    • 2003
  • As a trapezoidal corrugated steel plate has the sufficient stiffness out of plane direction without shear stiffener or thick plate, a use in the web of bridge structure is on the increase. However, there are no domestic design guides for shear buckling strength of corrugated plates. Therefore, foreign design specifications are analyzed about application methods and a numerical parametric study is used to get the relationship of the shear strength and geometric boundary conditions for corrugated plates. Elastic buckling finite element analysis is executed through eigenvalue analysis using the eight nodes five freedoms thin shell element. Parameters such as the width and height of panel and the thickness and height of web, are determined considering the factors to influence on the buckling of corrugated plate. Accuracy of shear buckling analysis is evaluated with theory of foreign buckling equations.

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Experimental Study on Wedge Slamming Considering Fluid-Structure Interaction (유체-구조 상호 간섭을 고려한 쐐기 슬래밍에 대한 실험적 연구)

  • Ahn, Kang-Su;Kwon, Sun-Hong
    • Journal of Ocean Engineering and Technology
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    • v.31 no.1
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    • pp.22-27
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    • 2017
  • This paper presents the results of an experimental study on the wedge slamming impact problem, including the fluid-structure interaction. A free drop test was performed to estimate the hydroelasticity. Three wedges were fabricated of 5 mm thick steel plate. The deadrise angles were $15^{\circ}$, $20^{\circ}$, and $25^{\circ}$. Plate thicknesses of 2 mm and 3 mm were used to determine the effect of the structural rigidity. The drop heights were 25 cm, 50 cm, 75 cm, and 100 cm. The pressure on a rigid part of the wedge and strain of the elastic plate were measured at four different locations. The pressure was compared using the Wagner theory and generalized Wagner theory.

Effects of the Support Condition on Out-of-plane Deformation by Welding (정반의 지지조건이 용접 면외변형에 미치는 영향)

  • 박정웅;고대은;신용택;이해우;이재원
    • Journal of Welding and Joining
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    • v.17 no.5
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    • pp.55-60
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    • 1999
  • In thin plate welding, welding deformation is deformation is produced in special form like buckling distortion, which is different from one in thick plate welding, large quantitatively, and has complicated form. Therefore, a particular countermeasure to prevent the welding deformation in manufacturing process is requested. Otherwise it takes more time to straighten the welding deformation than to fabricated a steel structure newly and in case of failing to straighten the welding deformation in beginning of the flame straightening process, even if the flame straitening is completed, the appearances is not good and sometimes eve refabrication is needed. To minimize these problems. In this present paper, the effects of the condition of support pin on out-of plane deformation produced by thin plate Butt welding in investigated through experiment and the countermeasure to prevent the welding deformation in suggested.

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On the stability of isotropic and composite thick plates

  • Mahmoud, S.R.;Tounsi, Abdelouahed
    • Steel and Composite Structures
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    • v.33 no.4
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    • pp.551-568
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    • 2019
  • This proposed project presents the bi-axial and uni-axial stability behavior of laminated composite plates based on an original three variable "refined" plate theory. The important "novelty" of this theory is that besides the inclusion of a cubic distribution of transverse shear deformations across the thickness of the structure, it treats only three variables such as conventional plate theory (CPT) instead five as in the well-known theory of "first shear deformation" (FSDT) and theory of "higher order shear deformation" (HSDT). A "shear correction coefficient" is therefore not employed in the current formulation. The computed results are compared with those of the CPT, FSDT and exact 3D elasticity theory. Good agreement is demonstrated and proved for the present results with those of "HSDT" and elasticity theory.

An Experimental Study on the Characteristics of Residual Stresses in Welds of SM570-TMC Steels (SM570-TMC 강의 잔류응력 특징에 관한 실험적 연구)

  • Park, Hyeon-Chan;Lee, Jin-Hyeong;Kim, Jae-Hwan;Choe, Ui-Hong;Choe, Myeong-Gi;Jang, Gyeong-Ho
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.276-278
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    • 2005
  • Bridge constructed recently is preferred to have a long span and a simple structure detail considering not only functions as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, it demands a high quality steel like a thick plate steel and a high performance steel. A TMCP steel produced by theme-mechanical control process is now spotlighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Resently the SM570-TMC steel, a high strength TMCP steel whose tensile strength is 600MPa, is developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joint. In this paper, we investigated the characteristics of residual stresses generated by welding of SM570-TMC steels through an experimental study

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