• 마이크로전자및패키징학회지
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• 제17권4호
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• pp.35-40
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• 2010

본 연구에서는 상용 고온 솔더 중 많이 쓰이고 있는 Sn-3.5Ag, Sn-0.7Cu, Sn-5.0Sb 솔더에 대한 열충격 시험, 열싸이클 시험, 고온 진동 복합 시험 신뢰성 평가를 하였다. 테스트 샘플을 제작하기 위해 Sn-3.5Ag, Sn-0.7Cu, Sn-5.0Sb 솔더볼을 ENIG 표면 처리된 BGA에 접합하였으며, 그 후 BGA샘플을 OSP 표면 처리된 PCB에 실장 하였다. 신뢰성평가 동안 저항변화를 측정하였으며 신뢰성 평가 전후 전단강도 시험을 통하여 접합강도의 변화를 평가하였다. Sn-3.5Ag의 솔더인 경우 전기저항과 접합강도의 저하가 비교 평가한 3가지 솔더 중 가장 높은 저하율을 보였으며 Sn-0.7Cu의 솔더가 신뢰성 평가 후에 비교적 높은 안정성을 나타내었다.

• 한국산학기술학회논문지
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• 제21권8호
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• pp.248-255
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• 2020

경사화 두께를 갖는 열차폐 코팅의 열적 내구성과 열적 안정성에 대한 코팅층 두께의 영향을 화염 열피로 시험과 열충격 시험을 통해서 조사하였다. Bond 층과 top 층은 각각 Ni-Cr계 상용 MCrAlY 분말과 상용 이트리아 안정화 지르코니아 (YSZ) 분말을 사용하여 니켈기지의 초내열합금 모재 (GTD-111)에 대기 플라즈마 용사법 (APS)으로 코팅층을 형성하였다. 1100 ℃의 화염으로 1429회 열피로 시험 후 bond 층이 일부 산화되고 top 층과 bond 층 계면에서 열화에 의한 산화층 (TGO)이 관찰되었으나, 코팅층 부위와 관계없이 균열이나 박리현상 없는 양호한 미세구조를 나타내었다. 1100 ℃ 열충격 시험결과, 37회 열충격 테스트 후 코팅층의 얇은 부위에서 박리가 시작되어 98회 시험 후 코팅층의 50% 이상이 박리되었으며, 코팅층의 두께가 얇게 형성된 부위는 코팅층이 두껍게 형성된 부위에 비해, top 층의 박리와 함께 bond 층의 산화가 많이 진행되었으며, 코팅층 두께가 상대적으로 두껍게 형성된 부위에서 열차폐 효과의 증가로 인해 bond 층의 내산화성과 열적 안정성이 우수한 것으로 나타났다.

• 한국재료학회지
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• 제3권4호
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• pp.381-387
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• 1993

${Si_3}{N_4}$와 BN의 선택적 산화반응과 질소분위기 소결에 의하여 $Si_2N_2O$로 결합된$Si_3N_4-BN$복합재료를 개발하였으며, 이때 산화반응 온도와 CaO의 첨가가 $Si_2N_2O$의 생성에 미치는 영향을 고찰하였다. $Si_2N_2O$상이 도입된 $Si_3N_4-BN$복합재료는 내열충격성 및 용강에 대한 내침식성이 우수하여 연속제강새안의 부품인 break ring등의 소재로 사용될 수 있다.

• Carbon letters
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• 제4권3호
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• pp.133-139
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• 2003

Carbon/carbon composites are ideal candidates for a number of aerospace applications including structural materials for advanced vehicles, leading edges, structures of re-entry and hypersonic vehicles and propulsion systems. One serious defect for such application of the carbon/carbon composites is their poor oxidation resistance in high temperature oxidizing environments. SiC coating was employed to protect the composites from oxidation. It is mechanically and chemically stable under extreme thermal and oxidative environments, provides good adhesion to the substrate, and offers good thermal shock resistance. The SiC layer on the nozzle machined from the carbon/carbon composites was formed by pack-cementation method. Then, erosion characteristic of SiC coated carbon/carbon nozzle was examined by combustion test using a liquid rocket motor. The erosion rates were measured as function of combustion pressure, ratio of oxygen to fuel, combustion time, density of the composites and geometry of reinforced carbon fibre in the composites. The morphology change of the composites after combustion test was investigated using SEM and erosion mechanism also was discussed.

• Carbon letters
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• 제6권2호
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• pp.71-78
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• 2005

Anti-oxidation coatings are the key technique for carbon/carbon (C/C) composites used as the thermal structural materials. The microstructure and oxidation behavior of several kinds of high-performance ceramic coatings for C/C composites prepared in Northwestern Polytechnical University were introduced in this paper. It showed that the ceramic coatings such as SiC, Si-$MoSi_2$, SiC-$MoSi_2$, $Al_2O_3$-mullite-SiC and SiC/yttrium silicate/glass coatings possessed excellent oxidation resistance at high temperatures, and some of these coatings were characterized with excellent thermal shock resistance. The SiC-$MoSi_2$ coating system has the best oxidation protective property, which can effectively protect C/C composites from oxidation up to 1973 K. In addition, the protection and failure reasons of some coatings at high temperature were also provided.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1997년도 추계학술대회 논문집 학회본부
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• pp.688-691
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• 1997

Good quality superconducting $YBa_2Cu_30_{7-{\delta}}$(YBCO) thin films were grown on Hastelloy (Ni-Cr-Mo alloys) with yttria-stabilized zirconia(YSZ) buffer layers by in situ pulsed laser deposition in a multi-target processing chamber. Generally, Hastelloy exhibits excellent resistance to corrosion, fatigue, thermal shock, impact, and erosion. However, it is difficult to make films on flexible metallic substrates due to interdiffusion problems between metallic substrates and superconducting overlayers. To overcome this difficulty, it is necessary to use YSZ buffer layer since it will not only limit the interdiffusion process but also minimize the surface microcrack formation due to smaller mismatch between the film and the substrate. In order to enhance the crystallinity of YBCO films on metallic substrates, YSZ buffer layers were grown at various temperatures different from the deposition temperature of YBCO films. On YSZ buffer layer grown at higher temperature than that for depositing YBCO film, the YBCO thin film was found to be textured with c-axis orientation by x-ray diffraction and had a zero-resistance critical temperature of about 85K.

• 한국정밀공학회지
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• 제18권9호
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• pp.89-95
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• 2001

Ceramic tool has to equip with not only high toughness and strength but also low thermal expansion and good thermal conductivity which leads to the high thermal shock resistance. These characteristics make it have longer tool life under thermal stress condition. In this study, commercial Si$_3$N$_4$ceramic cutting tool and home-made SiC based ceramic cutting tools which have different sintering time and chemical composition are tested under various cutting speed and the feed rate increase, the cutting force and the flank wear growth ratio increase, too. The performance of home-made SiC based ceramic cutting tool shows the possibility to be a new ceramic tool.

• 한국세라믹학회지
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• 제50권1호
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• pp.75-81
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• 2013

We fabricated translucent opal glass to replace the polycarbonate diffuser in LED lighting systems in order to solve the durability problem. Batch materials of opal glass with a composition of calcium phosphate were created and melted at $1550^{\circ}C$, and the effect of opaqueness was identified by an addition of 1~7% calcium phosphate as an opacifier raw material. As a result, translucent opal glass was obtained by the melting of the mixed batch materials with a composition of more than 5% calcium phosphate glass at $1550^{\circ}C$ for 2 hrs, which had excellent optical properties for the diffuser of a LED lighting system with no dazzling from direct light by a high haze value exceeding 90% and a low parallel transmittance value of about 5%. For the thermal properties, the thermal expansion coefficient was found to be $5.6{\sim}5.9{\times}10^{-6}/^{\circ}C$ and the softening point was $874{\sim}884^{\circ}C$. In addition, good thermal properties such as good thermal shock resistance and feasibility for use with a general manufacturing process during the forming of glass tubes and bulbs were noted. Therefore, it is concluded that this translucent opal glass can be used as a glass diffuser material for LED lighting due to its high heat resistance and high durability as a replacement for a polycarbonate diffuser.

• 한국재료학회지
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• 제22권12호
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• pp.650-657
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• 2012

For the purpose of improving the durability problem, translucent opal glass was fabricated as a substitute for the polycarbonate diffuser of LED lighting. Calcium phosphate was used as an opacifier of opal glass and melted in an electric furnace. The opaque effect was identified according to the change of the cooling procedure. As results, translucent opal glass was obtained by the melting of a batch with a composition of 3.8% calcium phosphate at $1550^{\circ}C$ for 2 hrs and then the cooling of the material in the furnace. For the cooling condition of the glass sample, HTCG (High Temperature Cooled Glass) was found to have better optical properties than LTAG (Low Temperature Annealed Glass). It had excellent optical properties for a diffuser of LED lighting, with no dazzling from direct light due to its high haze value of over 99% and low parallel transmittance value of under 1%. For the thermal properties, it had an expressed thermal expansion coefficient of $5.7{\times}10^{-6}/^{\circ}C$ and a softening point of $876^{\circ}C$; it also had good thermal properties such as good thermal shock resistance and was easy to apply to the general manufacturing process in the forming of glass tubes and bulbs. Therefore, it is concluded that this translucent opal glass can be used as a glass diffuser material for LED lighting with high heat resistance and high durability; this material is suitable as a substitute for polycarbonate diffusers.

• 에너지공학
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• 제23권4호
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• pp.88-94
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• 2014

본 논문에서는 실리콘 태양전지의 Ribbon 접합부에 대한 장기 신뢰성 평가를 위해 Ribbon 두께와 솔더 조성을 달리하여 (A-type:0.2mm/SnPb, B-type:0.25mm/SnPb, C-type:0.2/SnA gPb, D-type:0.25mm/SnAgPb) 열충격 시험을 수행하였다. 열충격 시험 조건은 $-40^{\circ}C$에서 $85^{\circ}C$로 각각 15분씩 30분을 1 cycle로 하여 600 cycle을 수행하였다. 그 결과 초기효율은 A-type이 15.0%, B-type이 15.4% 및 C, D-type이 15.8%를 나타냈으며, 열충격 시험 후 초기효율 대비 효율감소율은 A-Type이 13.8%, B- Type이 15.4%, C-Type이 15.3% 및 D-Type이 16.2%을 나타냈다. I-V 특성곡선 및 표면변화를 비교한 결과, 표면의 변화는 큰 차이가 없었으나, A, C-Type의 시편에서는 직렬저항이 증가하였고, C-Type의 I-V 특성곡선 Current 저하 시작점이 A-Type보다 0.05(V)빠르게 나타났다. B, D-Type에서는 직렬저항 증가 및 병렬저항 감소의 복합적인 효율 저하 특성이 나타났으며, Cell 손상도 확인할 수 있었다. SnAgPb계열 솔더를 사용한 시편이 초기 접합성 및 효율 측면에서 우수하였으나, 장기신뢰성에서 취약하였으며, Ribbon 두께가 두꺼울수록 장기신뢰성이 저하되는 것을 확인 할 수 있었다.