• Title/Summary/Keyword: thermal factor

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Effect of Mixing condition of raw materials on the Thermal Properties of the Exothermic & Insulating Materials (원료 배합조건에 따른 발열보온재의 열적 특성)

  • Kim, D.J.;Shin, D.Y.;Byun, S.Y.;Wi, C.H.;You, B.D.;Oh, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.118-126
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    • 2009
  • The change of the thermal properties of exothermic & insulating materials with mixing condition of raw materials which is the most important factor for exothermic & insulating materials was investigated by using the evaluation system of the thermal properties of exothermic & insulating materials. In this study, the effect of the thermal properties of the exothermic & insulating materials such as exothermic properties, endothermic properties, insulating properties, maximum temperature of molten metal, ignition time of exothermic & insulating materials and temperature recovery time on the mixing ratio of reductant and oxidant, types of reductant, and particle sizes of reductants was examined. It could be expected to design the mixing condition of raw materials for various exothermic & insulating materials.

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Integrity Evaluation of Semi-Elliptical Crack Under Thermal Shock (열충격하에 있는 반타원균열에 대한 파괴건전성 평가)

  • 이강용;김종성;김건영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3136-3148
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    • 1994
  • This paper proposed the method of fracture integrity evaluation for semi-elliptical crack. Plane strain fracture toughnesses are used to compare with the thermal shock stress intensity factors for semi-elliptical crack obtained by Vainshtok weight function method. The method is applied to the finite Cr Mo V and 2.25Cr Mo steel plates with semi-elliptical crack under the thermal shock. For the purpose, tensile property and fracture toughness with respect to the temperature are measured. To verify the method, thermal shock experiments are carried. The theoretical predictions are in good agreement with the experiments.

SURGE LINE STRESS DUE TO THERMAL STRATIFICATION

  • Jhung, Myung-Jo;Choi, Young-Hwan
    • Nuclear Engineering and Technology
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    • v.40 no.3
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    • pp.239-250
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    • 2008
  • If there is a water flow with a range of temperature inside a pipe, the wanner water tends to float on top of the cooler water because it is lighter, resulting in the upper portion of the pipe being hotter than the lower portion. Under these conditions, such thermal stratification can play an important role in the aging of nuclear power plant piping because of the stress caused by the temperature difference and the cyclic temperature changes. This stress can limit the lifetime of the piping, even leading to penetrating cracks. Investigated in this study is the effect of thermal stratification on the structural integrity of the pressurizer surge line, which is reported to be one of the pipes most severely affected. Finite element models of the surge line are developed using several element types available in a general purpose structural analysis program and stress analyses are performed to determine the response characteristics for the various types of top-to-bottom temperature differentials due to thermal stratification. Fatigue analyses are also performed and an allowable environmental correction factor is suggested.

Finite Element Analysis of Thermal Fatigue Safety for a Heavy-Duty Diesel Engine (대형디젤엔진의 열적 피로안전도 분석을 위한 유한요소해석)

  • 조남효;이상업;이상규;이상헌
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.122-129
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    • 2004
  • Finite element analysis was performed to analyze structural safety of a new heavy-duty direct injection diesel engine. A half section of the in-line 6-cylinder engine was selected as a computational domain. A mapping method was used to project heat transfer coefficients from CFD results of engine coolant flow onto the FE model. The accurate setting of thermal boundary condition on the FE model was expected to result in improved prediction of temperature, cylinder bore distortion, and stresses. Characteristics of high cycle fatigue were investigated by assuming the engine was operated under the following five loading conditions repeatedly; assembly force, assembly force with thermal loading, alternating maximum gas pressure loading at each cylinder combined with assembly force and thermal loading. Distribution of fatigue safety factor was calculated by using it Haigh diagram in which the maximum and the minimum stresses were selected from the five loading cases.

Experimental Study of Thermal Performance of Heat Pipe with Axial Trapezoidal Grooves (축방향 사다리꼴 그루브 히트파이프의 열성능에 대한 실험적 연구)

  • Suh, Jeong-Se;Lee, Woon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.4
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    • pp.407-414
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    • 2003
  • Analysis and experiment are performed to investigate the thermal performance of a heat pipe with axial grooves. The heat pipe was designed in a 6.5 mm I.D., 17 axial trapezoidal grooves. 1000 mm long tube of aluminium, and ammonia as working fluid. A mathematical equations fur heat pipe with axial grooves is formulated to obtain the capillary limitation on heat transport rate in a steady state. As a result, heat transport factor of heat pipe has the maximum at the operating temperature of 293K in 0m elevation. As the elevation of heat pipe increases. the heat transport factor of the heat pipe is reduced markedly, comparing with that of horizontal elevation of the heat pipe. It may be considered that such behavior of heat pipe is caused by the working fluid swarmed back to the condenser port due to gravity force and supercooled by a coolant of heat exchanger. Analytical results of heat transport factor are in a good agreement with those of experiment.

A Study on Processing Shape and Overcutting of Invar Sheet by Pulse Electrochemical Machining (펄스전해가공을 이용한 인바 박판의 가공 형상 및 Overcutting 현상에 관한 연구)

  • Yang, Bu-Yeol;Kim, Seong-Hyun;Choi, Seung-Geon;Choi, Woong-Hirl;Chun, Kwang-Ho;Lee, Eun-Sang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.314-319
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    • 2015
  • Invar is a compound metal of Fe-Ni system contained 36.5% Ni. The characteristic of invar is that the coefficient of thermal expansion is $1.0{\times}10^{-6}cm/^{\circ}C$. It is approximately 10 times smaller than series of steel. Because of this low thermal expansion characteristic of Invar, it is used to shadow mask of display device such as UHDTV or OLED TV. In this study, pulse current from pulse generator instead of DC current is used to overcome the disadvantages of the conventional electrochemical machining. Pulsed current with different duty factor in PECM affect the precise geometry. Pulse electrochemical machining is conducted to machine the micro hole to the invar sheet with different duty factor. The machined shape and overcut of invar sheet with different duty factor is observed by optical microscope and scanning electron microscope (SEM).

STUDY ON VIEW FACTOR CALCULATION FOR RADIATIVE HEAT TRANSFER BY USING THE MESH SUBDIVISION METHOD (격자 세분화 방법을 고려한 복사열전달 형상계수 계산 기법 연구)

  • Kim, D.G.;Han, K.I.;Choi, J.H.;Lee, J.J.;Kim, T.K.
    • Journal of computational fluids engineering
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    • v.19 no.1
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    • pp.1-6
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    • 2014
  • Since experiments on the actual operational status are said to be very impractical because of their economic and repeatability problems, it is difficult to understand the thermal profiles of aerospace or military equipments. Thus, the CFD codes with considering the radiation heat transfer are used to compensate the defect. In case, analyzing the radiation exchanges between the object surfaces are very important. Because the temperature and the IR signal distributions of the object surface are significantly affected by the radiative heat transfer. To achieve accurate thermal radiation exchange between surfaces, it is important to calculate the radiation view factor precisely. Finer subdivision of meshes can be used to increase the accuracy of radiation view factor, but if the mesh is subdivided infinitely, the time required for calculation increases significantly and thus decreasing the efficiency. If the subdivision is not sufficient, assurance of accuracy is not guaranteed. In this paper, optimal mesh subdivision method using the solid angle has been successfully tested and found to be useful in increasing the efficiency of calculating the shape factors.

Theoretical models of threshold stress intensity factor and critical hydride length for delayed hydride cracking considering thermal stresses

  • Zhang, Jingyu;Zhu, Jiacheng;Ding, Shurong;Chen, Liang;Li, Wenjie;Pang, Hua
    • Nuclear Engineering and Technology
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    • v.50 no.7
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    • pp.1138-1147
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    • 2018
  • Delayed hydride cracking (DHC) is an important failure mechanism for Zircaloy tubes in the demanding environment of nuclear reactors. The threshold stress intensity factor, $K_{IH}$, and critical hydride length, $l_C$, are important parameters to evaluate DHC. Theoretical models of them are developed for Zircaloy tubes undergoing non-homogenous temperature loading, with new stress distributions ahead of the crack tip and thermal stresses involved. A new stress distribution in the plastic zone ahead of the crack tip is proposed according to the fracture mechanics theory of second-order estimate of plastic zone size. The developed models with fewer fitting parameters are validated with the experimental results for $K_{IH}$ and $l_C$. The research results for radial cracking cases indicate that a better agreement for $K_{IH}$ can be achieved; the negative axial thermal stresses can lessen $K_{IH}$ and enlarge the critical hydride length, so its effect should be considered in the safety evaluation and constraint design for fuel rods; the critical hydride length $l_C$ changes slightly in a certain range of stress intensity factors, which interprets the phenomenon that the DHC velocity varies slowly in the steady crack growth stage. Besides, the sensitivity analysis of model parameters demonstrates that an increase in yield strength of zircaloy will result in a decrease in the critical hydride length $l_C$, and $K_{IH}$ will firstly decrease and then have a trend to increase with the yield strength of Zircaloy; higher fracture strength of hydrided zircaloy will lead to very high values of threshold stress intensity factor and critical hydride length at higher temperatures, which might be the main mechanism of crack arrest for some Zircaloy materials.

An Experimental Study of PV/Thermal Combined Collector Module (평판형 액체식 PVT 모듈의 성능 실험 분석)

  • Kang, Jun-Gu;Kim, Jin-Hee;Kim, Jun-Tae
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.780-785
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    • 2009
  • The photovoltaic/thermal collectors (PV/T collectors) combine the solar thermal collector and photovoltaic modules. They can produce thermal energy in the form of hot air or hot water, and converts solar radiation into electricity. The collecctors can improve the electrical performance of PV modules as the heat from the PV module carried away by the thermal part of the system keeping temperatures lower. The basic water cooled PVT collector has metallic water pipes attached to the back of a PV collector. There are main parameters affecting the performance (electrical and thermal) of PVT collectors. This paper analyzed the experimental performance of glazed water PVT module, considering the parameters of solar radiation, inlet water temperature and ambient temperature. It found that solar radiation is the dominant factor for the electrical performance of the collector, and for the thermal performance the inlet water temperature and ambient temperature appeared to be more related.

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A COUPLED CFD-FEM ANALYSIS ON THE SAFETY INJECTION PIPING SUBJECTED TO THERMAL STRATIFICATION

  • Kim, Sun-Hye;Choi, Jae-Boong;Park, Jung-Soon;Choi, Young-Hwan;Lee, Jin-Ho
    • Nuclear Engineering and Technology
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    • v.45 no.2
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    • pp.237-248
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    • 2013
  • Thermal stratification has continuously caused several piping failures in nuclear power plants since the early 1980s. However, this critical thermal effect was not considered when the old nuclear power plants were designed. Therefore, it is urgent to evaluate this unexpected thermal effect on the structural integrity of piping systems. In this paper, the thermal effects of stratified flow in two different safety injection piping systems were investigated by using a coupled CFD-FE method. Since stratified flow is generally generated by turbulent penetration and/or valve leakage, thermal stress analyses as well as CFD analyses were carried out considering these two primary causes. Numerical results show that the most critical factor governing thermal stratification is valve leakage and that temperature distribution significantly changes according to the leakage path. In particular, in-leakage has a high possibility of causing considerable structural problems in RCS piping.