• Title/Summary/Keyword: thermal control design

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A Study on the Correlation between Curing Temperature and Thermal Deformation of a Moving Web in Roll-to-Roll Printed Electronics (롤투롤 인쇄 전자 시스템에서 건조 온도와 유연기판의 열변형간 상관관계에 대한 연구)

  • Lee, Jongsu;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.8
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    • pp.653-658
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    • 2014
  • Roll-to-Roll printing process has become a great issue as a breakthrough for low cost and mass production of electronic devices such as organic thin film transistor, and etc. To print the electronic devices, multi-layer printing is essential, and high precision register control is required for this process. Unlike stop-and-repeat printing process, it is impossible to control the register in a static state since the roll-to-roll process is a continuous system. Therefore, the behavior of web such as polyethylene terephthalate (PET) and polyimide (PI) by the tensile and thermal stress generated in the roll-to-roll process as well as motor control of driven rolls has to be considered for a high precision register control. In this study, the correlation between curing temperature and thermal deformation of PET web is analyzed. Finally, it is verified experimentally that the temperature disturbance generates the more serious register error under the higher curing temperature.

Design of a Thermal Energy Harvesting Circuit with MPPT Control (MPPT 제어 기능을 갖는 열에너지 하베스팅 회로 설계)

  • Yoon, Eun-Jung;Kim, Su-Jin;Park, Kum-Young;Oh, Won-Seok;Yu, Chong-Gun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.16 no.11
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    • pp.2487-2494
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    • 2012
  • In this paper, a thermal energy harvesting circuit with MPPT control is designed. MPPT(Maximum Power Point Tracking) control function is implemented using the linear relationship between the open-circuit voltage of a thermoelectric generator(TEG) and its MPP voltage. The designed MPPT control circuit traces the maximum power point by periodically sampling the open circuit voltage of a TEG, makes the reference voltages using sampled voltage and delivers the maximum available power to load. Simulation results show that the maximum power efficiency of the designed circuit is 94%. The proposed thermal energy harvesting circuit is designed with $0.35{\mu}m$ CMOS process, and the chip area except PAD is $1168.7{\mu}m{\times}541.3{\mu}m$.

Temperature Crack Contol in Subway Box Structures (지하철 박스 구조물에서의 온도균열제어)

  • Koo, Bon-Chang;Kim, Dong-Seuk;Ha, Jae-Dam;Kim, Ki-Soo;Choi, Long;Oh, Byung-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.293-298
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    • 1999
  • The crack of concrete induced by the heat of hydration is a serious problem, particularly in concrete structures such as underground box structure, mat-slab of nuclear reactor buildings, dams or large footings, foundations of high rise buildings, etc.. As a result of the temperature rise and restriction condition of foundation, the thermal stress which may induce the cracks can occur. Therefore the various techniques of the thermal stress control in massive concrete have been widely used. One of them is prediction of the thermal stress, besides low-heat cement which mitigates the temperature rise, pre-cooling which lowers the initial temperature of fresh concrete with ice flake, pipe cooling which cools the temperature of concrete with flowing water, design change which considers steel bar reinforcement, operation control and so on. The objective of this paper is largely two folded. Firstly we introduce the cracks control technique by employing low-heat cement mix and thermal stress analysis. Secondly it show the application condition of the cracks control technique like the subway structure in Seoul.

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Faultproof Design in Space for Monopropellant Rocket Engine Assembly (단일추진제 로켓 엔진 어셈블리를 위한 우주 공간에서의 과실 방지 설계)

  • Han, Cho-Young;Kim, Jeong-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.10
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    • pp.1377-1384
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    • 2003
  • An analysis has been performed for active thermal control of the KOMPSAT monopropellant rocket engine assembly, i.e., dual thruster module(DTM). The main efforts of this work have been directed at determining proper heater sizes for propellant valves and catalyst beds necessary to maintain their temperatures within specified temperature ranges under KOMPSAT environment and operational conditions. The TAS incorporated with TRASYS thermal radiation analyzer was used to establish a complete heat transfer model which allows to predict the DTM temperature as a function of time. The thermal analysis has been performed in transient mode to verify the appropriate power for catalyst bed heaters necessary to increase catalyst bed temperature to the required value within a specified period of time. Similar analysis has been executed to validate the heater power for the thermostatically controlled primary and redundant heater circuits used to prevent hydrazine freezing, i.e., single fault. Moreover the effect of the radiative property of thermal control coating of heat shield was examined. Thruster firing condition was also simulated for the heat soakback condition. As a consequence, all thermal analysis results for DTM satisfactorily met the thermal requirements for the KOMPSAT DTM under the worst case average voltage, i.e. 25 volt.

Performance and Thermal Design Validation for FM STEP Cube Lab. (큐브위성 STEP Cube Lab. 비행 모델의 열진공시험을 통한 성능 및 열제어계 설계 검증)

  • Kang, Soo-Jin;Jung, Hyun-Mo;Seo, Joung-Ki;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.9
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    • pp.814-821
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    • 2015
  • The STEP Cube Lab. classified as a pico-class satellite has been successfully developed as a flight model(FM) to be launched in 2015. Its mission objective is to perform the on-orbit verification of fundamental space core-technologies. In this study, a thermal design concept based on the passive method to achieve the mission objective is introduced. The effectiveness of the thermal design and performance of the satellite has been verified through the acceptance level thermal vacuum test. In addition, to improve the reliability of thermal mathematical model, correlation was performed using the results of thermal balance test. This paper describes a series of process for the thermal vacuum test on the STEP Cube Lab. FM.

Structural design of small form factor swing arm type actuators with thermal stability (열안정성을 고려한 초소형 정보저장기기용 액추에이터 구조설계)

  • Park, Chul;Yoo, Jeong-Hoon;Park, No-Cheol;Park, Young-Pil;Shimano, Takeshi;Nakamura, Shigeo
    • Transactions of the Society of Information Storage Systems
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    • v.2 no.3
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    • pp.208-213
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    • 2006
  • The present state of the design of swing arm actuators for optical disc drives is to obtain the high efficient dynamic characteristics within a very compact volume. As a necessary consequence, the need of the small form factor (SFF) storage device has been arisen as major interests in the information storage technology. In this paper, we suggest the miniaturized swing arm type actuator that has high efficient dynamic characteristics for SFF optical disk drive (ODD). For the operating mechanism, it uses a tracking electromagnetic (EM) circuit for a focusing motion together. Moreover, due to the size constraint, the thermal stability of optical head is important. Therefore, the actuator is designed to emit the heat, which is generated by optical pick-up, along the actuator body easily. Initial model is designed based on the topology optimization method considering the thermal conductivity. Then, the structural parts of the actuator are modified to maintain the high sensitivity and to have wide control bandwidth by the design of experiments method (DOE) and new concept of decreasing mass and inertia. Finally, a swing arm type actuator for SFF ODD is suggested and its dynamic characteristics are verified.

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Optimal Design of Guide Vane for Improvement of Heat Removal Performance of Electric Vehicles Battery Using Genetic Algorithm (유전 알고리즘을 활용한 전기 자동차 배터리 방열성능 향상을 위한 가이드 베인 최적설계)

  • Song, Ji-Hun;Kim, Youn-Jea
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.1
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    • pp.55-61
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    • 2022
  • Along with global environmental issues, the size of the electric vehicle market has recently skyrocketed. Various efforts have been made to extend mileage, one of the biggest problems of the electric vehicles, and development of batteries with high energy densities has led to exponential growth in mileage and performance. However, proper thermal management is essential because these high-performance batteries are affected by continuous heat generation and can cause fires due to thermal runaway phenomena. Therefore, thermal management of the battery is studied through the optimal design of the guide vanes, while utilizing the existing battery casing to ensure the safety of the electric vehicles. A battery from T-company, one of a manufacturer of the electric vehicles, was used for the research, and the commercial CFD software, ANSYS CFX V20.2, was used for analysis. The guide vanes were derived through optimal design based on a genetic algorithm with flow analysis. The optimized guide vanes show improved heat removal performance.

Design of fuzzy logic Run-by-Run controller for rapid thermal precessing system (고속 열처리공정 시스템의 퍼지 Run-by-Run 제어기 설계)

  • Lee, Seok-Joo;Woo, Kwang-Bang
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.1
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    • pp.104-111
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    • 2000
  • A fuzzy logic Run-by-Run(RbR) controller and an in -line wafer characteristics prediction scheme for the rapid thermal processing system have been developed for the study of process repeatability. The fuzzy logic RbR controller provides a framework for controlling a process which is subject to disturbances such as shifts and drifts as a normal part of its operation. The fuzzy logic RbR controller combines the advantages of both fuzzy logic and feedback control. It has two components : fuzzy logic diagnostic system and model modification system. At first, a neural network model is constructed with the I/O data collected during the designed experiments. The wafer state after each run is assessed by the fuzzy logic diagnostic system with featuring step. The model modification system updates the existing neural network process model in case of process shift or drift, and then select a new recipe based on the updated model using genetic algorithm. After this procedure, wafer characteristics are predicted from the in-line wafer characteristics prediction model with principal component analysis. The fuzzy logic RbR controller has been applied to the control of Titanium SALICIDE process. After completing all of the above, it follows that: 1) the fuzzy logic RbR controller can compensate the process draft, and 2) the in-line wafer characteristics prediction scheme can reduce the measurement cost and time.

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Intelligent Tuning of the Two Degrees-of-Freedom Proportional-Integral-Derivative Controller On the Distributed Control System for Steam Temperature Control of Thermal Power Plant

  • Dong Hwa Kim;Won Pyo Hong;Seung Hack Lee
    • KIEE International Transaction on Systems and Control
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    • v.2D no.2
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    • pp.78-91
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    • 2002
  • In the thermal power plant, there are six manipulated variables: main steam flow, feedwater flow, fuel flow, air flow, spray flow, and gas recirculation flow. There are five controlled variables: generator output, main steam pressure, main steam temperature, exhaust gas density, and reheater steam temperature. Therefore, the thermal power plant control system is a multinput and output system. In the control system, the main steam temperature is typically regulated by the fuel flow rate and the spray flow rate, and the reheater steam temperature is regulated by the gas recirculation flow rate. However, strict control of the steam temperature must be maintained to avoid thermal stress. Maintaining the steam temperature can be difficult due to heating value variation to the fuel source, time delay changes in the main steam temperature versus changes in fuel flow rate, difficulty of control of the main steam temperature control and the reheater steam temperature control system owing to the dynamic response characteristics of changes in steam temperature and the reheater steam temperature, and the fluctuation of inner fluid water and steam flow rates during the load-following operation. Up to the present time, the Proportional-Integral-Derivative Controller has been used to operate this system. However, it is very difficult to achieve an optimal PID gain with no experience, since the gain of the PID controller has to be manually tuned by trial and error. This paper focuses on the characteristic comparison of the PID controller and the modified 2-DOF PID Controller (Two-Degrees-Freedom Proportional-Integral-Derivative) on the DCS (Distributed Control System). The method is to design an optimal controller that can be operated on the thermal generating plant in Seoul, Korea. The modified 2-DOF PID controller is designed to enable parameters to fit into the thermal plant during disturbances. To attain an optimal control method, transfer function and operating data from start-up, running, and stop procedures of the thermal plant have been acquired. Through this research, the stable range of a 2-DOF parameter for only this system could be found for the start-up procedure and this parameter could be used for the tuning problem. Also, this paper addressed whether an intelligent tuning method based on immune network algorithms can be used effectively in tuning these controllers.

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A NUMERICAL STUDY ON THERMAL DESIGN OF A LARGE-AREA HOT PLATE FOR THERMAL NANOIMPRINT LITHOGRAPHY (나노임프린트 장비용 대면적 열판 열설계를 위한 수치 연구)

  • Park, G.J.;Lee, J.J.;Kwak, H.S.
    • Journal of computational fluids engineering
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    • v.21 no.2
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    • pp.90-98
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    • 2016
  • A numerical study is conducted on thermal performance of a large-area hot plate specially designed as a heating and cooling tool for thermal nanoimprint lithography process. The hot plate has a dimension of $240mm{\times}240mm{\times}20mm$, in which a series of cartridge heaters and cooling holes are installed. The material is stainless steel selected for enduring the high molding pressure. A numerical model based on the ANSYS Fluent is employed to predict the thermal behavior of the hot plate both in heating and cooling phases. The PID thermal control of the device is modeled by adding user defined functions. The results of numerical computation demonstrate that the use of cartridge heaters provides sufficient heat-up performance and the active liquid cooling in the cooling holes provides the required cool-down performance. However, a crucial technical issue is raised that the proposed design poses a large temperature non-uniformity in the steady heating phase and in the transient cooling phase. As a remedy, a new hot plate in which heat pipes are installed in the cooling holes is considered. The numerical results show that the installation of heat pipes could enhance the temperature uniformity both in the heating and cooling phases.