• 제목/요약/키워드: thermal FEM simulation

검색결과 127건 처리시간 0.037초

FFT-FEM을 이용한 자동차용 디스크 브레이크의 열 해석 (Thermal Analysis of Automotive Disc Brake Using FFT-FEM)

  • 최지훈;김도형;이인
    • 대한기계학회논문집A
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    • 제25권8호
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    • pp.1253-1260
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    • 2001
  • Transient thermal analysis of a three-dimensional axisymmetric automotive disk brake is presented in this paper. Temperature fields are obtained using a hybrid FFT-FEM scheme that combines Fourier transform techniques and finite element method. The use of a fast Fourier transform algorithm can avoid singularity problems and lead to inexpensive computing time. The transformed problem is solved with finite element scheme for each frequency domain. Inverse transforms are then performed for time domain solution. Numerical examples are presented for validation tests. Comparisons with analytical results show very good agreement. Also, a 3-D simulation, based upon an automotive brake disk model is performed.

평면 연삭 가공시 발생하는 연삭열에 관한 연구 -해석적 모델-

  • 김동길;남원우;이상조
    • 한국정밀공학회지
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    • 제18권1호
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    • pp.187-194
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    • 2001
  • The objective of this study is to develop a model for the grinding process for predicting the temperature, thermal stress and thermal deformation. The thermal load during grinding is modeled as uniformly distributed, 2D heat source moving across the surface of elastic half space, which is insulated or subjected to convective cooling. That non-dimensional temperature distribution, non-dimensional longitudinal stress distribution and non-dimensional thermal deformation distribution are calculated with non-dimensional heat source half width and non-dimensional heat transfer coefficient. Finite element models are developed to simulate moving heat source, which is modeled as uniformly or triangularly distributed, the FEM simulation is compared with numerical solution.

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주조 공정 시 열변형 예측과 제어를 통한 금형의 최적 설계에 관한 연구 (The Optimum Design of Casting Process through Prediction and control of Thermal Deformation)

  • 최봉학;곽시영;김정태;최정길;이동일
    • 한국주조공학회지
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    • 제25권5호
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    • pp.209-215
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    • 2005
  • The design of the Metal mold casting should consider several variables such as the material properties and shape of the mold. In particular, the thermal stress generated by the thermal expansion and contraction depending on the thermal gradient of the mold causes partial plastic deformation on the mold, which causes damage or fracture of the cast. Consequently, the thermal deformation along with thermal stress leads to thermal deformation of the cast itself. In this study, the temperature analysis of the cast and mold is simulated by FDM to control the thermal deformation and stress as a result of the thermal gradient of mold. Using the results from FDM simulation, the thermal deformation and stress are analyzed by FEM and, the optimal mold design with minimum thermal deformation of the cast is suggested.

열전 냉각기를 포함하는 볼로미터 패키지의 SPICE 등가 모델링 (SPICE-Compatible Modeling of a Microbolometer Package Including Thermoelectric Cooler)

  • 한창석;박승만;김남환;한승오
    • 센서학회지
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    • 제22권1호
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    • pp.44-48
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    • 2013
  • For a successful commercialization of microbolometer, it is required to develop a robust package including thermal stabilizing mechanism. In order to regulate the temperature within some operating range, thermoelectric cooler is generally used but it's not easy to model the whole package due to the coupled physics nature of thermoelectric cooler. In this paper, SPICE-compatible modeling methodology of a microbolometer package is presented, whose steady-state results matched well with FEM results at the maximum difference of 5.95%. Although the time constant difference was considerable as 15.7%, it can be offset by the quite short simulation time compared to FEM simulation. The developed model was also proven to be useful for designing the thermal stabilizer through parametric and transient analyses under the various working conditions.

연강 판재의 속도에 따른 블랭킹의 유한요소해석 (FEM Analysis of Blanking of Mild Steel Sheet at Various Punch Speeds)

  • 송신형;최우천
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.458-461
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    • 2016
  • In this study, a finite element analysis for high-speed blanking of mild steel is performed. A thermomechanically coupled simulation model of a blanking process was developed using ABAQUS/Explicit. Through a simulation of the high-speed blanking process of mild steel, the influence of the punch speed, tool edge radius, and work material thickness on the development of the plastic heat and punch load were studied. The results of the study revealed that a higher punch speed caused thermal softening of the work material and decreased the punch load. Decreasing tool edge radius could help reduce the punch load. In addition, the results of the study revealed that the thermal softening effect was more dominant in the blanking of a mild steel sheet with a greater thickness as compared to that in the blanking of a mild steel sheet with a lower thickness.

다양한 조건하에서의 진공청소기 흡입구 커버의 열변형 해석 (Thermal Analysis of Vacuum Cleaner Suction Nozzle Cover under Variable Conditions)

  • 강형선
    • 한국산학기술학회논문지
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    • 제8권5호
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    • pp.973-978
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    • 2007
  • 본 논문에서 가정용 진공청소기의 여러 조건하에서의 열변형 형태를 유한요소해석을 통해서 예측하고 이를 실험을 통하여 비교하였다. 유한요소해석에 있어서 (1) 벨트장력에 의한 압축력이 작용하였을 경우 (2) 벨트와 회전축의 마찰열 (3) 벨트장력과 열하중이 각각 고려되었을 경우의 3가지 조건을 대입하여 흡입구 커버의 변형 상태를 예측하였다. 또한 해석 결과를 실(real) 제품의 성능테스트를 통하여 비교하였고 내부 온도 상승을 방지할 수 있는 근본적인 개선 대책을 제시하였다.

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50[kVA] 몰드변압기 권선부의 열전달 특성 해석 (Analysis on Thermal Transfer Characteristics of 50 kVA Mold-Transformer)

  • 이현진;정중일;허창수;조한구
    • 조명전기설비학회논문지
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    • 제16권3호
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    • pp.47-54
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    • 2002
  • 본 논문은 단상 50[kVA] 몰드변압기 권선부의 열전달 특성에 대한 연구 결과이다. 1차 권선의 열전도도는 권선을 이루고 있는 물질 비 즉, 1차 권선의 절연을 담당하는 다량의 에폭시 수지와 그에 비해 소량의 구리 도선을 고려하여 결정하였다. 반면에 2차 권선의 경우 구성 성분은 다량의 구리도선과 절연을 담당하는 소량의 에폭시 수지로 되어 있다. 2차 권선 열전도도는 질량 비로서 결정될 수 없기 때문에 2차 권선의 열전도도값은 시작품의 측정 최고온도와 FEM을 이용한 분석결과를 비교하여 결정하였다. 각 권선부의 물리적 특징을 고려하여 상용 프로그램을 통해 시뮬레이션 모델을 만들었다. 본 연구결과를 바탕으로 몰드변압기 권선부에 Hole이 존재할 때와 안할 때 각각에 대해 주위온도·풍속변화에 따른 최고온도 변화를 고찰하였다.

다층 PCB 기판의 미세 가공을 위한 UV레이저 어블레이션에 관한 연구 (A Study on UV Laser Ablation for Micromachining of PCB Type Substrate)

  • 장원석;김재구;윤경구;신보성;최두선
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.887-890
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    • 1997
  • Recently micromachining using DPSSL(Diode Pumped Solid State Laser) with 3rd harmonic wavelength is actively studied in laser machining area. Micromachining using DPSSL have outstanding advantages as UV source comparing with excimer laser in various aspect such a maintenance cost, maskless machining, high repetition rate and so on. In this study micro-drilling of PCB type substrate which consists of Cu-PI-Cu layer was performed using DPSS Nd:YAG laser(355nm, wavelength) in vector scanning method. Experimental and numerical method(Matlab simulation, FEM) are used to optimize process parameter and control machining depth. The man mechanism of this process is laser ablation. It is known that there is large gap between energy threshold of copper and that of PI. Matlab simulation considering energy threshold of material is performed to effect of duplication of pulse and FEM thermal analysis is used to predict the ablation depth of copper. This study could be widely used in various laser micromachining including via hole microdrilling of PCB, and micromachining of semiconductor components, medical parts and printer nozzle and so on.

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열산화 공정 시뮬레이션을 위한 3차원 적응 메쉬 생성기 제작에 관한 연구 (Three Dimensional Adaptive Mesh Generator for Thermal Oxidation Simulation)

  • 윤상호;이제희;윤광섭;원태영
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1995년도 추계학술대회 논문집
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    • pp.48-51
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    • 1995
  • We have developed the three dimensional mesh generator for three dimensional process simulation using the FEM(Finite Element Method). Tetrahedron element construct the presented three dimensional mesh, which is suitable for the simulation of three dimensional behavior of the LOCOS. The simulation of thermal oxidation is one of the problem in scale downed semiconductor processes. As three dimensional simulators use the huge size of the memory, we use the efficient method that generates the new nodes inside the growing oxide and removes the nodes nearby the SiO2/Si interface in silicon. The resented three dimensional mesh generator was designed to be used in various process simulations, for instance thermal oxidation, silicidation, nitridation, ion implantation, diffusion, and so on.

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