• 제목/요약/키워드: tensile crack

검색결과 1,197건 처리시간 0.023초

압연조건에 따른 AZ31 연주판재의 미세조직 및 기계적 특성 변화 (Effect of Rolling Conditions on Microstructure and Mechanical Properties of HCC AZ31 Alloy Plate)

  • 김영민;천은영;임창동;유봉선;이재현
    • 대한금속재료학회지
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    • 제46권4호
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    • pp.189-198
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    • 2008
  • The changes in microstructure and mechanical properties of AZ31 alloy subjected hot-rolling process were investigated. The AZ31 plates fabricated by horizontal continuous casting process were prepared and have hot-rolled from 30 mm to 1 mm in thickness under different processing conditions. At the rolling temperature of $400^{\circ}C$, little surface and side crack was observed up to 20% reduction rate. As total reduction and reduction rate increase to more than 75% and 20% pass, respectively, Grains were more uniformly refined through overall thickness, and particularly lots of shear bands were appeared to be inclined at less than $20^{\circ}C$ along the rolling direction. Average grain size of less than $5{\mu}m$ and tensile properties of YS ${\geq}$ 250 MPa, UTS ${\geq}$ 300 MPa and El. ${\geq}$ 13% were acquired for hot-rolled AZ31 sheets without post-heat treatment. Maximum intensity of (0002) pole figure was decreased with an increase in reduction rate, indicating the improvement of texture by means of high reduction rate.

자동차 부품용 내열 알루미늄 합금의 고온 피로 변형 거동 (High Temperature Fatigue Deformation Behavior of Automotive Heat Resistant Aluminum Alloys)

  • 박종수;성시영;한범석;정창렬;이기안
    • 대한금속재료학회지
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    • 제48권1호
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    • pp.28-38
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    • 2010
  • High temperature high cycle and low cycle fatigue deformation behavior of automotive heat resistant aluminum alloys (A356 and A319 based) were investigated in this study. The microstructures of both alloys were composed of primary Al-Si dendrite and eutectic Si phase. However, the size and distribution for eutectic Si phase varied: a coarse and inhomogeneous distributed was observed in alloy B (A319 based). A brittle intermethallic phase of ${\alpha}-Fe\;Al_{12}(Fe,Mn)_3Si_2$ was detected only in B alloy. Alloy B exhibited high fatigue life only under a high stress amplitued condition in the high cycle fatigue results, whereas alloy A showed high fatigue life when stress was lowered. With regard to the low-cycle fatigue result ($250^{\circ}C$) showing higher fatigue life as ductility increased, alloy A demonstrated higher fatigue life under all of the strain amplitude conditions. Fractographic observations showed that large porosities and pores near the outside surface could be the main factor in the formation of fatigue cracks. In alloy B. micro-cracks were formed in both the brittle intermetallic and coarse Si phasese. These micro-cracks then coalesced together and provided a path for fatigue crack propagation. From the observation of the differences in microstructure and fractography of these two automotive alloys, the authors attempt to explain the high-temperature fatigue deformation behavior of heat resistant aluminum alloys.

숏크리트용 섬유 그물망 일체형 터널 지보시스템의 지보 성능 평가 (Evaluation of Support Performance of Fiber-Net Integrated Shotcrete in Tunnel Support System)

  • 김지영;최성철
    • 한국건설순환자원학회논문집
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    • 제8권4호
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    • pp.545-552
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    • 2020
  • 본 연구에서는 터널 지보재로서의 역학적 성능을 충분히 발휘하면서 시공성 및 안정성을 보다 향상시키기 위한 목적으로 개발된 숏크리트용 섬유 그물망 일체형 터널 지보시스템의 지보 성능을 4점 굽힘 시험, 2차원 유한요소해석 및 단면 해석을 통해 평가하였다. 4점 굽힘 시험을 통한 휨 성능 평가 결과, 섬유 그물망 보강 숏크리트의 경우, 강섬유 보강 숏크리트와는 달리 섬유 그물망의 인장 성능이 발휘되면서 균열 이후에도 하중이 지속적으로 증가하는 결과가 나타났다. 또한, 지반 조건에 대한 터널 단면 구조 해석, 섬유 그물망 및 강섬유 보강 숏크리트의 단면 해석 결과, 섬유 그물망 보강 숏크리트의 타설 두께를 기존에 비해 감소시켜도 충분한 지보 성능이 발휘될 수 있는 것으로 나타났다. 추가적으로, 이와 같은 결과를 종합하여, 암반등급 3등급 지반 중 보다 높은 안정성을 요구하는 시공 구간에 효율적으로 적용될 수 있는 숏크리트용 섬유 그물망 일체형 터널 지보시스템의 지보패턴이 제안되었다.

고인성 복합체로 보강한 조적부재의 휨 거동 평가 (Evaluation of Flexural Behavior of Masonry Members Reinforced with Engineered Cementitious Composite)

  • 양승현;김선웅;김재환;강석표;홍성욱
    • 한국구조물진단유지관리공학회 논문집
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    • 제25권4호
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    • pp.37-45
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    • 2021
  • 논문은 조적부재에 고인성 복합체를 보강하여 내진보강 가능성을 평가하기 위한 기초연구이다. 고인성 복합체의 섬유 혼입률에 따른 성능을 검토하기 위하여 배합설계에 따라 시험체를 제조하고 유동성능, 압축강도, 휨 강도, 길이변화율 및 직접인장변형률을 측정하였다. 또한, 무보강 조적부재, 고인성 복합체로 보강한 조적부재, 고인성 복합체에 유리섬유 및 와이어 메쉬를 별도 보강한 조적부재를 제작하고 휨 강도와 최대변위를 측정하였다. 고인성 복합체를 보강한 모든 실험체들은 무보강과 비교하여 최대내력이 16배 이상의 효과가 나타났으며 균열 형상을 검토한 결과 에너지소산능력이 우수한 것으로 나타나 내진보강 가능성을 확인하였다.

Study on shear fracture behavior of soft filling in concrete specimens: Experimental tests and numerical simulation

  • Lei, Zhou;Vahab, Sarfarazi;Hadi, Haeri;Amir Aslan, Naderi;Mohammad Fatehi, Marji;Fei, Wu
    • Structural Engineering and Mechanics
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    • 제85권3호
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    • pp.337-351
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    • 2023
  • In this paper, the shear behavior of soft filling in rectangular-hollow concrete specimens was simulated using the 2D particle flow code (PFC2D). The laboratory-measured properties were used to calibrate some PFC2D micro-properties for modeling the behavior of geo-materials. The dimensions of prepared and modeled samples were 100 mm×100 mm. Some disc type narrow bands were removed from the central part of the model and different lengths of bridge areas (i.e., the distance between internal tips of two joints) with lengths of 30 mm, 50 mm, and 70 mm were produced. Then, the middle of the rectangular hollow was filled with cement material. Three filling sizes with dimensions of 5 mm×5 mm, 10 mm×5 mm, and 15 mm×5 mm were provided for different modeled samples. The parallel bond model was used to calibrate and re-produce these modeled specimens. Therefore, totally, 9 different types of samples were designed for the shear tests in PFC2D. The shear load was gradually applied to the model under a constant loading condition of 3 MPa (σc/3). The loading was continued till shear failure occur in the modeled concrete specimens. It has been shown that both tensile and shear cracks may occur in the fillings. The shear cracks mainly initiated from the crack (joint) tips and coalesced with another one. The shear displacements and shear strengths were both increased as the filling dimensions increased (for the case of a bridge area with a particular fixed length).

Fresh, flexural and mechanical performance of polyamide and polypropylene based macro-synthetic fiber-reinforced concretes

  • Koksal, Fuat;Bacanli, Cem;Benli, Ahmet;Gencel, Osman
    • Structural Engineering and Mechanics
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    • 제82권1호
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    • pp.93-105
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    • 2022
  • The brittleness of concrete can be overcome by fiber reinforcement that controls the crack mechanisms of concrete. Corrosion-related durability issues can be prevented by synthetic fibers (SFs), while macro synthetic fibers have proven to be particularly effective to provide ductility and toughness after cracks. This experimental study has been performed to investigate the comparative flexural and mechanical behavior of four different macro-synthetic fiber-reinforced concretes (SFRCs). Two polyamide fibers (SF1 and SF2) with different aspect ratios and two different polypropylene fiber types (SF3 and SF4) were used in production of SFRCs. Four different SFRCs and reference concrete were compared for their influences on the toughness, compressive strength, elastic modulus, flexural strength, residual strength and splitting tensile strength. The outcomes of the study reveal that the flowability of reference mixture decreases after addition of SFs and the air voids of all SFRC mixtures increased with the addition of macro-synthetic fibers except SFRC2 mixture whose air content is the same as the reference mixture. The results also revealed that with the inclusion of SFs, 11.34% reduction in the cube compressive strength was noted for SFRC4 based on that of reference specimens and both reference concrete and SFRC exhibited nearly similar cylindrical compressive strength. Results illustrated that SFRC1 and SFRC4 mixtures consistently provide the highest and lowest flexural toughness values of 36.4 joule and 27.7 joule respectively. The toughness values of SFRC3 and SFRC4 are very near to each other.

New constitutive models for non linear analysis of high strength fibrous reinforced concrete slabs

  • Yaseen, Ahmed Asaad;Abdul-Razzak, Ayad A.
    • Structural Engineering and Mechanics
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    • 제82권1호
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    • pp.121-131
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    • 2022
  • The main goal of this study is to prepare a program for analyzing High Strength Steel Fibrous Reinforced Concrete (HSSFRC) slabs and predict the response and strength of the slab instead of preparing a prototype and testing it in the laboratory. For this purpose, new equations are proposed to represent the material properties of High Strength Steel Fibrous Reinforced Concrete. The proposed equations obtained from performing regression analysis on many experimental results using statistical programs. The finite element method is adopted for non-linear analysis of the slabs. The eight-node "Serendipity element" (3 DoF) is chosen to represent the concrete. The layered approach is adopted for concrete elements and the steel reinforcement is represented by a smeared layer. The compression properties of the concrete are modeled by a work hardening plasticity approach and the yield condition is determined depending on the first two stress invariants. A tensile strength criterion is adopted in order to estimate the cracks propagation. many experimental results for testing slabs are compared with the numerical results of the present study and a good agreement is achieved regarding load-deflection curves and crack pattern. The response of the load deflection curve is slightly stiff at the beginning because the creep effect is not considered in this study and for assuming perfect bond between the steel reinforcement and the concrete, however, a great agreement is achieved between the ultimate load from the present study and experimental results. For the models of the tension stiffening and cracked shear modulus, the value of Bg and Bt (Where Bg and Bt are the curvature factor for the cracked shear modulus and tension stiffening models respectively) equal to 0.005 give good results compared with experimental result.

초음파나노표면개질 다중충격 조건에서의 잔류응력 예측을 위한 유한요소 피닝해석 영역 결정 (Determination of Peening Area for Finite Element Residual Stress Analysis of Ultrasonic Nanocrystal Surface Modification under Multiple Impact Conditions)

  • 석태현;박승현;허남수
    • 한국압력기기공학회 논문집
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    • 제17권2호
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    • pp.145-156
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    • 2021
  • Ultrasonic Nanocrystal Surface Modification (UNSM) is a peening technology that generates elastic-plastic deformation on the material surface to which a static load of a air compressor and a dynamic load of ultrasonic vibration energy are applied by striking the material surface with a strike pin. In the UNSM-treated material, the structure of the surface layer is modified into a nano-crystal structure and compressive residual stress occurs. When UNSM is applied to welds in a reactor coolant system where PWSCC can occur, it has the effect of relieving tensile residual stress in the weld and thus suppressing crack initiation and propagation. In order to quantitatively evaluate the compressive residual stress generated by UNSM, many finite element studies have been conducted. In existing studies, single-path UNSM or UNSM in a limited area has been simulated due to excessive computing time and analysis convergence problems. However, it is difficult to accurately calculate the compressive residual stress generated by the actual UNSM under these limited conditions. Therefore, in this study, a minimum finite element peening analysis area that can reliably calculate the compressive residual stress is proposed. To confirm the validity of the proposed analysis area, the compressive residual stress obtained from the experiment are compared with finite element analysis results.

Effect of ages and season temperatures on bi-surface shear behavior of HESUHPC-NSC composite

  • Yang Zhang;Yanping Zhu;Pengfei Ma;Shuilong He;Xudong Shao
    • Advances in concrete construction
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    • 제15권6호
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    • pp.359-376
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    • 2023
  • Ultra-high-performance concrete (UHPC) has become an attractive cast-in-place repairing material for existing engineering structures. The present study aims to investigate age-dependent high-early-strength UHPC (HESUHPC) material properties (i.e., compressive strength, elastic modulus, flexural strength, and tensile strength) as well as interfacial shear properties of HESUHPC-normal strength concrete (NSC) composites cured at different season temperatures (i.e., summer, autumn, and winter). The typical temperatures were kept for at least seven days in different seasons from weather forecasting to guarantee an approximately consistent curing and testing condition (i.e., temperature and relative humidity) for specimens at different ages. The HESUHPC material properties are tested through standardized testing methods, and the interfacial bond performance is tested through a bi-surface shear testing method. The test results quantify the positive development of HESUHPC material properties at the early age, and the increasing amplitude decreases from summer to winter. Three-day mechanical properties in winter (with the lowest curing temperature) still gain more than 60% of the 28-day mechanical properties, and the impact of season temperatures becomes small at the later age. The HESUHPC shrinkage mainly occurs at the early age, and the final shrinkage value is not significant. The HESUHPC-NSC interface exhibits sound shear performance, the interface in most specimens does not fail, and most interfacial shear strengths are higher than the NSC-NSC composite. The HESUHPC-NSC composites at the shear failure do not exhibit a large relative slip and present a significant brittleness at the failure. The typical failures are characterized by thin-layer NSC debonding near the interface, and NSC pure shear failure. Two load-slip development patterns, and two types of main crack location are identified for the HESUHPC-NSC composites tested in different ages and seasons. In addition, shear capacity of the HESUHPC-NSC composite develops rapidly at the early age, and the increasing amplitude decreases as the season temperature decreases. This study will promote the HESUHPC application in practical engineering as a cast-in-place repairing material subjected to different natural environments.

현장계측을 통한 보강재 침하형 보강토 옹벽의 거동특성 (Behavior of Reinforced Earth Retaining Wall for Permitting Reinforcement to Subside with Monitoring)

  • 정진혁;오종근;이송
    • 한국지반공학회논문집
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    • 제25권2호
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    • pp.5-15
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    • 2009
  • 기존의 블록식 보강토옹벽의 경우 블록과 보강재 연결을 핀, 커텍터 등으로 연결하므로 전면부에 응력집중이 발생하여 블록의 균열이나 보강재 파단파괴가 발생할 수 있는 단점이 있다. 이에 본 연구는 보강재의 침하를 허용하는 새로운 연결시스템을 개발하여 연구대상지역에 일반형 블록식 보강토옹벽 구간과 보강재 침하형 보강토옹벽 구간으로 나누어 시험시공을 실시하였다. 시공과정 및 이후의 현장계측결과 전면블록에 인접한 부분에서 최대인장력으로부터 구한 인장력비가 일반형 보다 침하형이 전면블록 전면부의 음력집중이 크게 감소하는 것으로 나타났다.