• Title/Summary/Keyword: system rig test

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Safety Estimation of Engine Lubrication System using Tilting Test Rig (Tilting Test Rig를 이용한 엔진 윤활 시스템 안정성 평가)

  • 윤정의;전문수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.1-6
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    • 2002
  • Engine lubrication system is generally affected by vehicle driving conditions, which are composed of acceleration, braking deceleration and accelerating during cornering. The major reason is due to the oil pan system in which oil is directly influenced by inertia farce caused by vehicle driving conditions. Therefore, to confirm safety of engine lubrication system inertia farce effects are also considered in the developing state. For the purpose, we have carried the engine tilting tests using ourselves made test rig. Verifying the test results we also measured the inertia effects on the engine lubrication system using the circular tuning and slalom test with vehicle. Through the comparison study between two kinds of results we obtained that the engine tilting test rig was very useful to confirm the safety evaluation of engine lubrication system.

Set up of an antilocking-brake-system for the single wheel of passenger cars and brake test using a test rig (승용차의 single wheel에 대한 antilocking-brake-system의 구성 및 test rig을 이용한 제동실험)

  • 홍예선;지태수;고창복
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.36-45
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    • 1990
  • In this study an antilocking-brake-system was set up for the single wheel of passenger cars. The control algorithm for the system was programmed by C-language and executed by a 16bit personal computer, which took the role of an electronic control unit. The performance of the antilocking-brake-system was tested using a test rig, which was specially designed and built up for the simulation of braking on the slippery road. The test results were satisfactory. Although the simulation method of the friction characteristics between the tire and the contact surface on the test rig appeared not to be absolutely suitable, the test rig allowed the basic investigation of the influence of the antilocking brake control on the wheel slip.

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The Operation and Vibration Characteristics of Tail-Fan Performance Test System (테일팬 성능시험장치의 운용과 진동특성)

  • Song, Ken-Woong;Kim, Jun-Ho;Kang, Hee-Jung;Rhee, Wook;Sim, Jung-Wook
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.508-512
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    • 2004
  • This paper described operation and vibration characteristics of 'Tail-Fan' performance test system. KARI(Korea Aerospace Research Institute) developed 'Tail-Fan' system as a kind of helicopter anti-torque system(ATS) and designed ATS performance test-rig for Tail-Fan system performance test. Test-rig consists of driving parts, supporting parts and rotating parts. For Tail-Fan system performance tests, firstly, test-rig operation tests were carried out for verification of design specifications. Secondly, natural frequencies of fan blade and test-rig were measured respectively. Lastly, to find the operation rotating speed for performance tests, vibration tests using accelerometers on tail gear box(TGB) were carried out. Through the fanplot and vibration test results, Tail-Fan performance test conditions to avoid a resonance were found and performance tests were well done safely.

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Design & Fabrication for Small Aircraft Landing Gear Drop Test Rig System (소형 항공기 착륙장치 낙하시험 장비 설계 및 제작)

  • Han, Jae-Do;Lee, Young-Shin;Ahn, Oh-Sung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.11
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    • pp.1121-1125
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    • 2008
  • A development of landing gear drop test rig system for a small aircraft was studied and presented in this paper. Hydraulic actuators were considered in order to operate test system automatically and the wire winch system was applied to keep safety of test operators. This rig system was manufactured after checking the structural stability. Friction force measurement and drop velocity evaluation tests were done to confirm the confidence of test system. As a results of evaluation tests, it was confirmed that developed landing gear drop test system was adaptable.

A Study on the Tumble Flow Test Rig Used to Developing Engine Induction System (엔진 흡기시스템 개발 시 사용하는 텀블유동 시험장치의 고찰)

  • Yun, Jeong-Eui;Kim, Myung-Hwan;Nam, Hyeon-Sik;Min, Sun-Ki;Sim, Dae-Gon;Park, Pyeong-Wan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.184-189
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    • 2006
  • Tumble flow test rig has been used as the useful tool in the developing intake system because major flow pattern induced by intake port of DOHC engine is tumble. Angular momentum of in-cylinder tumble flow can not be directly measured by impulse torque meter in the test rig like that of in-cylinder swirl flow due to rotational axis of the flow. Therefore the adaptor to transform tumble to swirl flow must be adapted in the test rig. In this study, using the commercial CFD code STAR-CD, we studied the effects on measured results due to the variation of the major design variables in the adaptor, tube length(L), tube diameter(D) and cylinder height(H). The effect of the attached angle($\theta$) of the test head to the adaptor also was simulated.

Development of 1/60th Scale Moving Model Rig Using the Compressed Air Launcher and One-Wire Guidance System of Train Model (압축공기 발사기에 단선 와이어 유도방식을 적용한 1/60축척 터널주행 열차모형 시험기 개발에 대한 연구)

  • Kim, Dong-Hyeon;O, Il-Geun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.5
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    • pp.634-644
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    • 2001
  • The test facility of a 1/60-scale model for train-tunnel systems has been recently developed to investigate the effects of tunnel portal shapes, hood shapes and air-shafts for reducing the micro-pressure waves radiating towards the surroundings from the tunnel exit. The present test rig has been advanced from a 1/70-scale facility at NLR in Netherlands. The NLR test rig has the two-wise guidance system that needs two ears attached on the external surface of a model train nose. Therefore, their train models have irregular nose shapes. The main characteristics of the present facility are that the train model is guided by only one wire from the compressed air launcher to the absorber parts of test facility and the wire guidance hole is located at the axial center of a train model. In the present test rig, after a train model is launched, the air jet from the launcher does not enter the tunnel model. Experimental results were compared with numerical predictions to prove the performance of the test facility.

The Operation and Vibration Characteristics of Tail-fan Performance Test System (테일홴 성능시험장치의 운용과 진동특성)

  • Song, Keun-Woong;Kim, Jun-Ho;Kang, Hee-Jung;Rhee, Wook;Sim, Joung-Wook
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.4 s.97
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    • pp.421-428
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    • 2005
  • This paper described operation and vibration characteristics of a 'tail-fan' anti-torque performance test system. KARI (Korea Aerospace Research Institute) developed a 'tail-fan' anti-torque system of a helicopter and a performance test-rig to test the performance of the tail-fan. The performance test-rig consists of driving, supporting and rotating parts. In the process of the performance test, firstly, operation test of the test-rig were carried out to verify design specifications. Secondly, natural frequencies of fan blade and test-rig were measured respectively. Lastly, to find the operation rotating speed for the performance test, vibration test were carried out using accelerometers on tail gear box. The performance test conditions of the tail-fan to avoid a resonance were found from the fan-plot and vibration test results. The tail-fan performance tests were well done safely.

Design of a Torque Application Device in Test Rig for a Wind Turbine Gearbox (풍력발전기용 증속기 시험 장비의 토크 인가 장치 설계)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Nam, Yong-Yun;Oh, Joo-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.5
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    • pp.507-515
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    • 2015
  • This study was conducted to develop and verify a torque application device for use in a mechanical power-circulation test rig for 5.5 MW wind turbine gearboxes. The design and analysis of the torque application device was conducted. In addition, the torsional stiffness of the test rig was calculated using the rotational angle measurements for each of the components. The calculated stiffness of the test rig was $231.13kN{\cdot}m/rad$ for a clockwise torque application. The rated torque can be applied when the stiffness of the gearbox is greater than $1,064,400kN{\cdot}m/rad$ for a clockwise torque application. Because of the limited rotational angle of the test rig, the potential application of the rated torque is determined according to the torsional stiffness of the test gearbox.

A study on design and control of hydraulic test rig for performance evaluation of active suspension system (능동 현가시스템의 성능평가를 위한 유압식 시험기의 설계 및 제어에 관한 연구)

  • 손영준;이광희;이진걸
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1445-1449
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    • 1996
  • To evaluate of active suspension, it is necessary for special equipment - so called Test Rig which can perfectly realize the road condition and the impact from the road. And most of the test rig systems controlling force accurately and rapidly consist of electro-hydraulic servo mechanism, and they need robust controller which can endure outer road change. But in the case of PID controller, we should choose its best gains by trial and error method, and once its gains are fixed, they cannot get changed, so we should reset PID controller gains respectively when the road is changed. Therefore based on the load pressure feedback compensation method, our aim at constructing electro-hydraulic test rig is not affected by various road disturbance.

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