• Title/Summary/Keyword: surface roughness measurement

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Roughness Measurement of Hole Processing Surface for Mold Steel Using White Light Interferometer (백색광간섭계를 이용한 금형용 강재 구멍가공면의 조도 측정)

  • Lee, Seung-Chul;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.73-79
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    • 2013
  • In this study, NIMAX material has been processed using the three-dimensional measuring instrument and white light interferometer. they were tested to roundness and surface roughness and results are as follows: As for a cutting characteristic, it indicated that F4 showed a lower result than 2F showed due to the high hardness of the material and showed a good result when spindle rotation speed and tool feed were low. As for the measurement of roundness through 3-Dimensional measuring machine, it indicated that 4F showed a good result like the condition of cutting component and that roundness showed a good result when spindle rotation speed of 1,700 rpm and tool feed speed of 85 mm/min were applied. As for the surface roughness of processing surface, Surface roughness showed better 4F than 2F and conditions of spindle rotation speed 1,700 rpm, tool feed rate 55 mm/min showed good results in the Ra $0.4025{\mu}m$.

A noncontact optical roughness measurement technique of ground surface by light scattering (광산란을 이용한 연삭표면의 비접촉식 광학적 조도측정기술)

  • 임동열;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1303-1311
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    • 1988
  • Described is method for development of an optical roughness measurement sensor for in-subequality assurance in the precision grinding. Main approach is made based upon the Brckmann's light scattering theory, in which general solutions of the optical scattering behaviour are given under many simplifying assumptions on the model of the surfaces illuminated. For the ground surface, the assumptions are verified through computer simulation and experimental work in order to examine the validity of Beckmann's theory on predicting the optical responses according to the roughness variation. As a result, an optical monitoring strategy is derived which can evaluate the roughness value of the ground surface by statistically detecting the pattern of intensity distribution of the scattered light. Finally, the strategy is proven by comparing with the results using the stylus method.

Development of Automatic System for Die Polishing (금형의 자동연마 시스템 개발)

  • 안중환;정해도;이민철;전차수;이만형;조규갑
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.69-80
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    • 2000
  • Generally, die polishing is a lime consuming process, resulting in 30∼50% of the whole die manufacturing time. However, die polishing has not been automated yet, since it needs a great deal of experience and skill. This paper describes a new development of automated system for die polishing and focuses on the successful achievements of the element techniques to realize from hand skill to automation, as followings: (1) The 5 axes polishing system by the aid of robot with 2 degrees of freedom, is developed for the application of curved surface die. (2) The CAM system realizes a 5 axes tool path control for polishing and measuring. (3) The conductive elastic tool is able to meet curved surfaces of die and gives a high efficient and quality polishing characteristics. (4) The surface roughness measurement device with noncontact laser is developed and has a high reliability without surface damage.

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Analysis of Measuring Error of Surface Roughness by Contact Stylus Profilometer (촉침에 의한 표면 거칠기 측정 오차 해석)

  • Cho, Nahm-Gyoo;Kwon, Ki-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.174-181
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    • 1999
  • This paper describes the effect of the stylus tip size on the shape error in surface topography measurement. To analyze the distortional effect of an actual surface geometry origination from the finite stylus size, the surface is modeled as a sinusoid and the stylus tip as a circle. The magnitude of this distortion is defined as the ration of standard deviation, and this is expressed as an analytic function of the stylus tip radius and the geometrical parameter of a sinusoid. In this paper, the spectrum analysis of the profile is applied to investigate the distortional effect due to the mechanical filtering of the stylus in the frequency domain. and, the cumulative power spectrum is proposed to assess the shape error of measured data according to the various stylus tip sizes. From these results, a new method to select proper stylus tip radius is proposed.

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Mumerical Anlysis of light Scattering Patterns for Measurement of Roughmess(I) (표면 거칠기 광산란 패턴의 컴퓨터 수치 분석 (I))

  • 임동열;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.2
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    • pp.267-280
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    • 1992
  • This paper describes a numerical analysis of the light scattering patterns of roughness profiles. This analysis was based upon the light scattering theory developed by Beckmann. In the analysis, the roughness profile was regarded as a profile whose irregularities depend on the production process and the shape of cutting tool. Generally, waviness of an actual surface seriously distorts the scattered pattern of roughness profile. In order to avoid the effects of waviness of actual surfaces, several theoretically calculated scattering patterns, instead of actual scattering patterns, were used to analyze the scattering patterns of typical engineering roughness profiles. The characteristics of the light scattering patterns for five model surfaces were studied.

Development of a Precision Management System for Quality Control of Progressive die (프로그레시브 금형의 품질관리를 위한 정도관리 시스템 개발)

  • Park, Jong-Nam
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.9
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    • pp.5434-5439
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    • 2014
  • The surface management of metals was performed with a tool microscope or surface roughness measurement instruments. These methods were not efficient for checking the surface status of the die in the production field. For this reason, an analysis system or measurement system to monitor the wear, defects and surface status as a die ages is required. This study, developed surface analysis software for automatic analysis and standardization of a die or processed products. Software was designed to measure the basic features, such as circles, dots, and lines. The captured images were rendered as three-dimensional representations so that the depth of the grooves on the die and segmental profiles could be estimated. As a result of experimental analysis, the surface roughness was measured with an accuracy more than 93.2%, and the maximum deviation in the surface roughness for the brightness of the lighting was within $3{\mu}m$. The confidence in the device's precision was assured. These results show quality control through efficient surface analysis.

Magnetic Abrasive Polishing for Internal Face of STS Tube using Sludge Abrasive Grain

  • Kim, Hee-Nam;Soh, Dea-Wha;Hong, Sang-Jeen;Lee, Byung-Woo
    • Transactions on Electrical and Electronic Materials
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    • v.6 no.3
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    • pp.128-132
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    • 2005
  • In this paper, we have investigated the characteristics of the magnetic abrasive using sludge on polishing of internal finishing of seamless stainless steel (STS304) tube applying magnetic abrasive polishing. Either white alumina (WA) or green carborundum (GC) grain was used to resin sludge at a low temperature, and the sludge of magnetic abrasive powder was synthesized and crushed into 200 meshes. Surface roughness was measured before and after polishing, and more than $40\%$ of improvement of surface roughness was achieved when WA grain was used under a specific condition. Even though some degree of surface roughness due to deeper scratches still exist, but the result showed a prospective magnetic abrasive polishing using sludge with WA or GC grains.

Analysis of Surface Profile using Gap Sensor (Gap 센서를 이용한 가공물의 표면특성 분석)

  • 송무건;유송민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.304-308
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    • 2000
  • Surface roughness measurement system with capacitance type gap sensor. Tentative result from the calibration measurement showed the potential applicability of the sensor to the processed specimen. In order to test the sensitivity of the measurement system, several parameters including valley depth, width of the specimen have been changed. Effect of the charge area between sensor and specimen surface has been also analyzed.

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A Study on the Surface Roughness and Initial Stability of Various Dental Implants (수종 임플랜트의 표면 거칠기와 초기안정성에 관한 연구)

  • Cho, Dong-Hoon;Lim, Ju-Hwan
    • Journal of Dental Rehabilitation and Applied Science
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    • v.16 no.3
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    • pp.197-210
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    • 2000
  • Surface roughness is one of implant surface topography and it's found that surface roughness characterizations, such as surface energy, oxide layer thickness and its chemical composition, are closely correlated if the roughness is changed. Several studies showed the importance of analyzing surface structure so the surface structure of thread implant was analyzed to measure the implant quality exactly. In this study, surface roughness of 4 implants - MK $II^{(R)}$(Nobel Biocare), $RBM^{(R)}$(Life-Core, USA), $Osseotite^{(R)}$(3i, USA), $TPS^{(R)}$(Life-Core, USA) - were measured using $Accura^{(R)}$ and 40 implants were installed into 4 sets of ten bovine ribs based on the parameters from the measurements. From this test, the following conclusions for the initial stability were drawn by measuring and comparing RFA, Periotest Value (PTV), Removal Torgue Value (RTV). 1. $R_a$ value in surface roughness measurement was increasing by the order of $MKII^{(R)}$, $Osseotite^{(R)}$, $RBM^{(R)}$, $TPS^{(R)}$ and $R_q$ value was the same order. 2. $R_q$ value in each section was observed to increase by the order of $MKII^{(R)}$, $Osseotite^{(R)}$, $RBM^{(R)}$, $TPS^{(R)}$ in top and $MKII^{(R)}$, $RBM^{(R)}$, $Osseotite^{(R)}$, $TPS^{(R)}$ in mid-section but the value of $MKII^{(R)}$ bottom was the lowest, followed by $Osseotite^{(R)}$, $RBM^{(R)}$ and $TPS^{(R)}$. 3. RFA increased by the order of $RBM^{(R)}$(7042Hz), $MKII^{(R)}$(7047Hz), $Osseotite^{(R)}$(7076Hz), $TPS^{(R)}$(7168Hz) and there was no significance between each group. 4. PTV was increasing by the order of $MKII^{(R)}$(-1.62), $TPS^{(R)}$(-1.92), $Osseotite^{(R)}$ & $RBM^{(R)}$(-2.08) and there was no significance, either. 5. Removal torque in RTV measurement showed the increasing order of $MKII^{(R)}(5.31kgf{\cdot}cm)$, $Oeeotite^{(R)}(5.71kgf{\cdot}cm)$, $TPS^{(R)}(5.92kgf{\cdot}cm)$ and $RBM^{(R)}(7.24kgf{\cdot}cm)$ and there was no significance among groups. Above observations explains that surface roughness does not make any impact on the initial stability of implants installation.

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Quality Management of ITO Thin Film for OLED Based on Relationship of Fabrication and Characteristics (OLED용 ITO박막의 공정조건과 품질특성 추론에 근거한 품질관리)

  • Seo, Jeong-Min;Park, Keun-Young;Lee, Sang-Ryong;Lee, Choon-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.4
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    • pp.336-341
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    • 2008
  • Recently, research on a flat panel display(FPD) has focused on organic light-emitting display(OLED) which has wide angle of view, high contrast ratio and low power consumption. ITO(Indium-Tin-Oxide) films are the most widely used material as a transparent electrode of OLED and also in many other display devices like LCD or PDP. The performance and efficiency of OLED is related to the surface condition of ITO coated glass substrate. The typical surface defect of glass substrate is measured for electric characteristics and physical condition for transmittance and roughness. Since ITO coated glass substrate can be destroyed for inspection about surface roughness, sheet resistance, film thickness and transmittance, precise fabrication condition should be made based on the estimated relationship. In this paper, ITO films were prepared on the commercial glass substrate by the Ion-Plating method changing the partial pressure of gas(Ar, 02) and the chamber temperature between $200^{\circ}C$ and $300^{\circ}C$. The characteristics of films were examined by the 4-point probe, supersonic thickness measurement, transmittance measurement and AFM. We estimated the relationship between processing parameters(Ar gas, O2 gas, Temperature) and properties of ITO films (Sheet Resistance, Film Thickness, Transmittance, Surface Roughness).