• Title/Summary/Keyword: surface flatness

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Crystal growth of uniform 3C-SiC thin films by CVD (CVD에 의한 균일한 다결정 3C-SiC 박막 결정 성장)

  • Yoon, Kyu-Hyung;Chung, Gwiy-Sang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.234-235
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    • 2008
  • The surface flatness of heteroepitaxially grown 3C-SiC thin films is a key factor affecting electronic and mechanical device applications. This paper describes the surface flatness of poly(polycrystalline) 3C-SiC thin films according to Ar flow rates and the geometric structures of reaction tube, respectively. The poly 3C-SiC thin film was deposited by APCVD (Atmospheric pressure chemical vapor deposition) at $1200^{\circ}C$ using HMDS (Hexamethyildisilane : $Si_2(CH_3)_6)$ as single precursor, and 1~10 slm Ar as the main flow gas. According to the increase of main carrier gas, surface fringes and flatness are improved. It shows the distribution of thickness is formed uniformly.

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The Trend of wafer Grinding Technology and Improvement of Machining Accuracy (웨이퍼 연삭 가공 기술의 동향 및 가공 정밀도 향상에 관한 연구)

  • 안대균;황징연;이재석;이용한;하상백;이상직
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.20-23
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    • 2002
  • In silicon wafer manufacturing process, the grinding process has been adopted to improve the quality of wafer such as flatness, roughness and so on. This paper describes the effect of grinding process on the surface quality of wafer. The experiments are carried out by high precision in fred grinder with air bearing spindle. The relationship between the inclination of chuck table and the flatness of wafer is investigated, and the effect of grinding conditions including wheel speed, table speed, and feed rate on damage depth and roughness of wafer is also investigated. The experimental results show that there is close relationship between the inclination of the chuck table and the flatness of wafer, and the grinding conditions within this paper little affect the flatness of wafer and relatively high affect the damage depth of wafer.

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A study on the Digital contents for Estimated Thickness Algorithm of Silicon wafer (실리콘웨이퍼 평탄도 추정 알고리즘을 위한 디지털 컨덴츠에 관한 연구)

  • Song Eun-Jee
    • Journal of Digital Contents Society
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    • v.5 no.4
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    • pp.251-256
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    • 2004
  • The flatness of a silicon wafer concerned with ULSI chip is one of the most critical parameters ensuring high yield of wafers. That is necessary to constitute the circuit with high quality for he surface of silicon wafer, which comes to be base to make the direct circuit of the semiconductor, Flatness, therefore, is the most important factor to guarantee it wafer with high quality. The process of polishing is one of the most crucial production line among 10 processing stages to change the rough surface into the flatnees with best quality. Currently at this process, it is general for an engineer in charge to observe, judge and control the model of wafer from the monitor of measuring equipment with his/her own eyes to enhance the degree of flatness. This, however, is quite a troublesome job for someone has to check of process by one's physical experience. The purpose of this study is to approach the model of wafer with digital contents and to apply the result of the research for an algorithm which enables to control the polishing process by means of measuring the degree of flatness automatically, not by person, but by system. In addition, this paper shows that this algorithm proposed for the whole wafer flatness enables to draw an estimated algorithm which is for the thickness of sites to measure the degree of flatness for each site of wafer.

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Fabrication of Micro Mirror Array for Small Form Factor Optical Pick-up by Micro UV-Molding (마이크로 UV성형을 통한 초소형 광픽업용 마이크로 미러 어레이 제작)

  • Choi Yong;Lim Jiseok;Kim Seokmin;Sohn Jin-Seung;Kim Hae-Sung;Kang Shinill
    • Transactions of Materials Processing
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    • v.14 no.5 s.77
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    • pp.477-481
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    • 2005
  • Wafer scale micro mirror array with high surface quality for small form factor (SFF) optical pick-up was fabricated by micro UV-molding. To replicate micro mirror array for SFF optical pick-up, a high- precision mold was fabricated using micro-machining technology. Wafer scale micro mirror array was UV-molded using the mold and then the process was optimized experimentally. The surface flatness and roughness of UV-molded micro mirror array were measured by white light scanning interferomety system and analyzed the transcribing characteristics. Finally, the measured flatness of UV-molded micro mirror away for SFF optical pick-up, which was fabricated in the optimum processing condition, was less than 70nm.

Refractive media flatness measurement by phase shifting digital holography (위상천이 디지털 홀로그래피를 이용한 평판의 표면 평면도 측정)

  • Jeon, Sung-Bin;Kim, Do-Hyung;Cho, Jang-Hyun;Park, No-Cheol;Yang, Hyun-Seok;Park, Kyoung-Su;Park, Young-Pil
    • Transactions of the Society of Information Storage Systems
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    • v.8 no.2
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    • pp.44-49
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    • 2012
  • We measured the surface flatness of both sides for refractive media using the transmitted digital holography method. To enhance the accuracy of the result, phase-shifting system was used. With two different phase modulation of reference beam, the phase profile of object can be easily obtained. Thus, we proposed the surface measurement method which can measure large area fast, compared with conventional methods. To guarantee the reliability of obtained result, we compared with Zygo measurement system. With the proposed method, the surface flatness of $3.45{\mu}m$ resolution could be obtained.

Measurement of the Particle Current Changes Associated with the Flatness of Deflector Mesh Surface in Particle Beam Mass Spectrometer System

  • Kim, Dongbin;Kim, TaeWan;Jin, Yinhua;Mun, Jihun;Lim, In-Tae;Kim, Ju-Hwang;Kim, Taesung;Kang, Sang-Woo
    • Applied Science and Convergence Technology
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    • v.25 no.2
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    • pp.25-27
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    • 2016
  • The surface flatness of metal meshes in a deflector of particle beam mass spectrometer (PBMS) required ideally flat, and this can specify the particle trajectories which goes through the detector. In this research, charged particle current was measured using the different surface roughness deflectors. NaCl particles were generated monodispersed in its size by using differential mobility analyzer and the whole processes were followed the way calibrating PBMS. The results indicate that the mesh surface morphology in the deflector can affect to the particle size and the concentration errors, and sensitivity of PBMS.

Shapes and Thermomechanical Analyses of a Hot Roll for Manufacturing Electrodes of Polymer Batteries (폴리머 배터리 전극제조용 압연 고온롤 표면의 형상 및 유한요소 열변형 해석)

  • Kim, Cheol;Jang, Dong-Sue;Yu, Seon-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.8
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    • pp.847-854
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    • 2007
  • The battery electrode of a mobile phone is made of layered polymer coated on aluminum foils and the hot rolling process is applied to increase the density per volume of an electrode for a high capacity battery. The flatness of batteries surfaces should be less than $2{\mu}m$. To satisfy the required flatness, the deformation of roll surface due to bending and heating of the roll should be minimized. Complicated hot oil paths of $100^{\circ}C$ inside the roll are required for heating the polymer layers. FEA was used to calculate thermal deformations and temperatures distributions of the roller. Based on FEA, a modified surface curvature called a crown roll was suggested and this gave the area of 30% improved flatness compared with a flat roll. The flat roll satisfied the flatness of $2{\mu}m$ in the length of 340 mm and the crown roll resulted in the longer length of 460 mm. Experiments to measure the temperature distribution and thermal strain were performed and compared with FEA. There were only 6% difference between two results.

Reliability Evaluation System of Hot Plate for PR Baking (Hot Plate 신뢰성 시험.평가장비 개발)

  • 송준엽;송창규;노승국;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.566-569
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    • 2001
  • Hot Plate is the major unit that it used to remove damp of wafer surface, to strength adhesion of photoresist(PR) and to bake coated PR in FAB process of semiconductor. It is necessary to guarantee the performance of Hot Plate(HP). Therefore, in this study designed and developed the reliability system of HP to measure and estimated thermal uniformity and flatness in temperature setting amplitude $0~250^{\circ}C$. We developed the techniques that measures and analyzes thermal uniformity using infrared thermal vision, and compensates measuring error of flatness using laser displacement sensor. For measuring flatness, we specially makes the measurement stage of 3 axes which adopts the precision encoder. The allowable error of measuring technique is less than thermal uniformity, $\pm 0.1^{\circ}C$ and flatness, $\pm 1mm$. It is expected that the developed system can measure from $\Phi$210(wafer 8") to $\Phi$356(wafer 12") and also can be used in performance test of the Cool Plate and industrial heater, etc.

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A Study on the Scheme to Maintain the Flatness of MDF According by painting and by thickness to the Environment Humidity (습도환경에서 두께와 도장재별 MDF의 평탄도 유지방안에 대한 연구)

  • Jeong, Jae-Eun
    • Korean Institute of Interior Design Journal
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    • v.16 no.5
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    • pp.98-106
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    • 2007
  • With the recent increase in the amount of interior materials, the medium-density fiberboard(MDF) has continued to be produced at an increasing rate. Accordingly, to prevent the deformation of MDF after its construction, secure the precision of its finishing and improve the performance of its design, this study attempted to investigate the effect of environment humidity conditions on flatness according to the field used in MDF and its relationship to other physical properties. An attempt was made to conduct this study by changing the conditions of surface treatment by moisture and by thickness. For this purpose, it is judged that it is desirable to prevent scheme to maintain the flatness by defining the coefficient of water absorption-induced length change as in the regulation on low-density soft fiberboard and adjusting the standard for wet bending strength upward. It is thought that is further studies will be conducted about the effect of material, adhesive and thermal pressure condition, production system and processing method used in MDF on its scheme to maintain the flatness and changes in length and thickness expansion.

Flatness of a SOB SOI Substrate Fabricated by Electrochemical Etch-stop (전기화학적 식각정지에 의해 제조된 SDB SOI기판의 평탄도)

  • Chung, Gwiy-Sang;Kang, Kyung-Doo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.04b
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    • pp.126-129
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    • 2000
  • This paper describes on the fabrication of a SOI substrate by SDB technology and electrochemical etch-stop. The surface of the thinned SDB SOI substrate is more uniform than that of grinding or polishing by mechanical method, and this process was found to be very accurate method for SOI thickness control. During electrochemical etch-stop, leakage current versus voltage curves were measured for analysis of the open current potential (OCP) point, the passivation potential (PP) point and anodic passivation potential. The surface roughness and the controlled thickness selectivity of the fabricated a SDB SOI substrate were evaluated by using AFM and SEM, respectively.

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