• Title/Summary/Keyword: surface blasting

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Machining and Crack Characteristics of the Glass Cap for OELD by Powder Blasting (파우더 블라스팅에 의한 OELD용 유리캡의 가공 및 크랙 특성)

  • Park, Dong-Sam;Kang, Dae-Kyu;Kim, Jeong-Keun;Seong, Enu-Je;Han, Jin-Yong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.51-58
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    • 2006
  • The old technique of sandblasting which has been used for paint of scale removing, deburring and glass decorating has recently been developed into a powder blasting technique for brittle materials, capable of producing micro structures larger than $100{\mu}m$. Recently, this technique is applied to fabrication of the glass cap for OELD packaging. But, micro crack is generated on the blasted glass, which cause to decrease fracture strength. In this paper, we investigated the effect of blasting parameters on surface characteristics, surface shape and fracture strength of the powder blasted glass surface.

The Effect of Pretreatment for Cemented Carbide Substrate Using Wet Blasting

  • Hong, Sung-Pill;Kim, Soo-Hyun;Kang, Jae-Hoon;Yoon, Yeo-Kyun;Kim, Hak-Kyu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1102-1103
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    • 2006
  • The pretreatment for substrate was carried out in change of gun pressure of $0.5\sim3.5$ bar using wet blasting. The size of $Al_2O_3$ powder was about $50{\sim}150{\mu}m$. As the results, the surface roughness of cemented carbide substrate was improved with increment of gun pressure of wet blasting. A new surface layer was formed and Co particles were uniformly distributed over the entire surface after pretreatment. The adhesion of the pretreated substrate in same PVD-TiAlN film was improved and in approximately $Ra=90\sim120\;nm$ shown the best adhesion value.

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A Statistical Study on the Blasting Conditions when Micro Blasting for Rotating Aluminum Rod (회전하는 알루미늄 환봉의 미세입자 분사가공시 통계적 방법에 의한 분사조건에 대한 연구)

  • Kwon, Dae Kyu;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.135-141
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    • 2017
  • An experimental study of micro blasting for a rotating aluminum rod was conducted through the statistical analysis of ANOVA to obtain the effect of blasting conditions. The rotating equipment was designed and constructed with forward and backward moving for helical blasting, but rotation was used in this study. The blasting condition factors were the type of abrasive particle, nozzle diameter, pressure, standoff distance, injection time, etc. The width of the surface, the maximum depth of the sprayed surface, and ANOVA were analyzed by statistical analysis. The results showed that the contributions of the main factors were pressure, nozzle diameter, and injection particle.

Pressurized Pneumatic Grit Conveying Characteristics in Pipeline for Open Blasting Robot (오픈 블라스팅 로봇에서 관로내의 그리트 가압이송 특성)

  • Kim, Won-Bae;Yang, Seok-Won;Lee, Sang-Bum;Kim, Soo-Ho
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1185-1189
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    • 2007
  • In this paper, to improve the efficiency of pressurized pneumatic grit conveying for ship block open blasting process. Pressurized pneumatic grit conveying is defined as the transportation of grit(abrasive) in a compressed air flow. Total Pressure loss in flexible hose for pneumatic conveying is sum of pressure losses due to gas and grit and needle type pressure transmitter for measured pressure loss. haracteristics of grit open blasting by pneumatic conveying were studied experimentally. Studies variables were blasting nozzle ID, length and ID of flexible hose, grit flow rate, flow rate and pressure of transport air. It was experimentally proved that optimal open blasting condition and cost effective operation regarding grit blasting, obtaining a high qulity surface preparation(Sa $2^{\frac{1}{2}}$).

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Effect of Shot Blasting Treatment on the Formability of Thin High Strength Steels (고강도 강판의 성형성에 미치는 Shot Blasting 가공 조건의 영향)

  • Park, K.C.;Kim, J.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.341-344
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    • 2008
  • In order to study the effect of shot blasting condition on the formability of thin high strength steels, specimens were made by changing line speed of a commercial shot blasting plant with maintaining constant impeller condition. Surface roughness of prepared specimens was multiplied by lowering line speed or increasing density of shot impact. Formability was reduced as increasing shot impact. The elongation and stretching formability of shot blasted sheet were decreased by about 10% compared to original sheet. More significant decrease in bending formability was observed after shot blasting. This might be due to the concentrated impact near the surface where major strain occurs during bending process.

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Machinability in Oblique Powder Blasting of Glass (유리의 경사 미립분사가공시 가공성)

  • 박동삼;서태일
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.28-34
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    • 2004
  • The old technique of sandblasting which has been used for decoration of glass surface has recently been developed into a powder blasting technique for brittle materials such as glass, silicon and ceramics, capable of producing micro structures larger than 100${\mu}{\textrm}{m}$. In this study, we introduced oblique powder blasting, and investigated the effect of the impacting angle of particles, the scanning times and the stand-off distance on the surface roughness and the weight-loss rate of samples with no mask, and the wall profile and overetching of samples with different mask pattern in powder blasting of soda-lime glass. The varying parameters were the different impact angles between 50$^{\circ}$ and 90$^{\circ}$, scanning times of nozzle up to 40 and the stand-off distances 70mm and 100mm. The widths of mask pattern were 0.2mm, 0.5mm and 1mm. The powder was alumina sharp particles, WA #600. The mass flow rate of powder during the erosion test was fixed constant at 175g/min and the blasting pressure of powder at 0.2Mpa.

Proposal of Vertical Direction Deck Delay Time for Efficient Formation of Free Surface of Bottom Deck (효율적 하부데크의 자유면 형성을 위한 수직방향 데크 단차 제안)

  • Seung-Won Jung;Seung-Joong Lee;Jin-Hyuk Song;Young-Ho Kim;Young-Suk Song;Nam-Sun Hwang
    • Explosives and Blasting
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    • v.41 no.4
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    • pp.41-50
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    • 2023
  • This study, a vertical double-deck method using an electronic detonator was applied to increase excavation volume and reduce blast pollution. In the double deck method, there is a possibility that blasting efficiency may be reduced if bottom deck blasting is carried out without the free surface being completely formed after upper deck blasting. And for this reason, the blasting efficiency of the double deck method varies depending on the deck delay time. Therefore, in this study, we proposed four deck delay times applying 1 to 5 times the hole delay time. And blasting efficiency was evaluated according to fragmentation analysis. As a result of the fragmentation evaluation, the fragmentation of pattern 4 (deck delay time = hole delay time×5) was the best, but it was confirmed that fragmentation efficiency increased significantly from pattern 3 (deck delay time = hole delay time×3). Accordingly, it is analyzed that when blasting a vertical double deck, the deck delay time must be at least three times the hole delay time to obtain an efficient blasting effect.

Decontamination of Simulated Test Piece by Dry Ice Pellet Blasting (드라이아이스 펠렛 분사에 의한 모의 시편의 제염)

  • Shin Jin-Myeong;Park Jang-Jin;Yang Myung-Seung
    • Journal of environmental and Sanitary engineering
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    • v.19 no.2
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    • pp.30-36
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    • 2004
  • Dry decontamination technique is required for maintaining nuclear material handling equipment contaminated with highly radioactive material in a hot cell. In order to determine the optimum blasting conditions of dry ice pellet blasting device, the basic experiments have been conducted on the simulated test specimens of four types of metals. The removal efficiency of test piece was evaluated by the XRF analysis and the change of the surface condition before and after blasting. The removal efficiency of cesium on loose contamination was 100% under blasting pressure; 3 kg/$cm^2$, blasting distance; 10 cm, blasting time: 10 sec. In case of fixed contamination, the removal efficiency of cesium was almost 96% under blasting pressure; 4kg/$cm^2$, blasting distance; 10 cm, blasting time; 30 sec.

Evaluation of micro-channel characteristics of fused silica glass using powder blasting (Powder blasting을 이용한 Fused silica glass의 마이크로 채널 가공 및 특성 평가에 관한 연구)

  • Lee, Jung-Won;Kim, Tae-Min;Shin, Bong-Cheol
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.36-41
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    • 2020
  • Recently, due to the development of MEMS technology, researches for the production of effective micro structures and shapes have been actively conducted. However, the process technology based on chemical etching has a number of problems such as environmental pollution and time problems due to multi-process. Various processes to cope with this process are being studied, and one of the mechanical etching processes is the powder blasting process. This process is a method of spraying fine particles, which has the advantage of being an effective process in manufacturing hard brittle materials. However, it is also a process that adversely affects the material surface roughness and material properties due to the impact of the injection of fine particles. In this study, after fabricating micro-channels in fused silica glass with excellent optical properties among the hard brittle materials, we used the nano indentation system to analyze the micro parts using nano-particles as well as machinability and surface roughness analysis of the processed surface. The analysis was performed for the effective processing of powder blasting.

The effect of Er:YAG laser irradiation on the surface microstructure and roughness of $TiO_2$ implant (Er:YAG 레이저 조사가 산화 티타늄 블라스팅 임플란트 표면 미세 구조 및 거칠기에 미치는 영향)

  • An, Jang-Hyuk;Kwon, Young-Hyuk;Park, Joon-Bong;Herr, Yeek;Chung, Jong-Hyuk
    • Journal of Periodontal and Implant Science
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    • v.38 no.1
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    • pp.67-74
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    • 2008
  • Purpose: The aim of this study was to evaluate the effect of Er:YAG laser on microstructure and roughness of $TiO_2$ blasting implant surface. Materials and Methods: Ten $TiO_2$ blasting implant were used in this experiment. One implant was control group, and nine $TiO_2$ blasting implant surfaces were irradiated with Er:YAG laser under 100 mJ/pulse, 140 mJ/pulse, and 180 mJ/pulse condition for 1 min, 1.5 min, and 2 min respectively. Optical interferometer and scanning electron microscopy was utilized to measure roughness and microstructure of specimens. Results: The surface roughness was decreased after Er:YAG laser irradiation in all groups, but there was no significant difference. 100 mJ/pulse and 140 mJ/pulse group did not alter the $TiO_2$ blasting implant surface in SEM study while 180 mJ/pulse group altered the $TiO_2$ blasting implant surface. Implant surfaces showed melting, microfracture and smooth surface in 180 mJ/pulse group. Conclusion: Detoxification of implant surface using Er:YAG laser must be irradiated with proper energy output and irradiation time to prevent implant surface alteration.