• 소성∙가공
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• 제26권6호
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• pp.372-377
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• 2017

In this paper, an effective design procedure was proposed to design the rib of die structure for auto-body member with ultra-high strength steel (UHSS) having ultimate tensile strength (UTS) of 1.5 GPa. From analysis results of the die structure, structural safety of the die was evaluated with information such as displacement and von-Mises stress. It was concluded that the casting part could be designed in order to reduce tool deformation. A design guideline of the die structure was proposed, especially for the rib structure in the casting part with an optimization scheme and local reinforcement concept. Simulation result following the design guideline fully explained that stability of the tool structure could be obtained simultaneously with weight minimization.

• 한국CDE학회논문집
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• 제18권6호
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• pp.439-450
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• 2013

In the case of a floating offshore structure such as FPSO(Floating, Production, Storage, and Offloading unit), many equipment should be installed in the limited space, as compared with an onshore structure. Recently, the requirement for an optimal layout method of the structure has been raised. Thus, a layout method of the floating offshore structure was proposed in this study. First, an optimization problem for layout design was mathematically formulated, and then an optimization algorithm was implemented based on the genetic algorithm in order to solve it. To evaluate the applicability of the proposed method, it was applied to examples ofFPSO topsides and an offshore wind turbine. As a result, it was shown that the proposed method can be applied to layout design of the floating offshore structure.

• Structural Engineering and Mechanics
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• 제86권1호
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• pp.93-107
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• 2023

In this paper, a density based topology optimization is proposed for generating of supports required in additive manufacturing to maintain the overhanging regions of main structures during layer by layer fabrication process. For this purpose, isogeometric analysis method is employed to model geometry and structural analysis of main and support structures. In order to model the problem two cases are investigated. In the first case, design domain of supports can easily be separated from the main structure by using distinct isogeometric patches. The second case happens when the main structure itself is optimized by using topology optimization and the supports should be designed in the voids of optimum layout. In this case, in order to avoid boundary identification and re-meshing process for separating design domain of supports from main structure, a parameterization technique is proposed to identify the design domain of supports. To achieve this, two density functions are defined over the entire domain to describe the main structure and supporting areas. On the other hand, since supports are under gravity loads while main structure and its stiffness is not completed during manufacturing process, in the proposed method, stiffness of the main structure is considered to be trivial and the gravity loads are also naturally applied to design support structures. By doing so, the results show reasonable supports are created to protect, continuously, overhanging surfaces of the main structure. Several examples are presented to demonstrate the efficiency of the proposed method and compare the results with literature.

• Structural Engineering and Mechanics
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• 제47권5호
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• pp.729-740
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• 2013

This paper addresses the structural design of the front end of Siemens ER24 locomotive body. The steel structure of the frontend is replaced with composite. Optimization of the composite lay-up is performed using Genetic Algorithms. Initially an optimized single design for the entire structure is presented. Then a more refined optimum is developed by considering the separate optimization of 7 separate regions of the structure. Significant savings in the weight of the structure are achieved.

• The Journal of the Acoustical Society of Korea
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• 제21권2E호
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• pp.63-70
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• 2002

In this paper, an optimization technique for thin walled beams of vehicle body structure is proposed. Stiffness of thin walled beam structure is characterized by the thickness and typical section shape of the beam structure. Approximate functions for the section properties such as area, area moment of inertia, and torsional constant are derived by using the response surface method. The approximate functions can be used for the optimal design of the vehicle body that consists of complicated thin walled beams. A passenger car body structure is optimized to demonstrate the proposed technique.

• 한국공간구조학회논문집
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• 제3권4호
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• pp.59-67
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• 2003

Genetic algorithm is one of the best ways to solve a discrete variable optimization problem. Genetic algorithm tends to thrive in an environment in which the search space is uneven and has many hills and valleys. In this study, genetic algorithm is used for solving the design problem of gable structure. The design problem of frame structure has some special features(complicate design space, many nonlinear constrants, integer design variables, termination conditions, special information for frame members, etc.), and these features must be considered in the formulation of optimization problem and the application of genetic algorithm. So, 'FRAME operator', a new genetic operator for solving the frame optimization problem effectively, is developed and applied to the design problem of gable structure. This example shows that the new opreator has the possibility to be an effective frame design operator and genetic algorithm is suitable for the frame optimization problem.

• 한국공작기계학회논문집
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• 제16권3호
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• pp.8-14
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• 2007

The geometry in the weight reduction design is very required to be started from the conceptual design with low cost, high performance and quality. In this point, a topological shape fur optimization concerned with conceptual design of structure is important. The method used in this paper combines three optimization techniques, where the shape and physical dimensions of the structure and material distribution are hierachically optimized, with the maximum rigidity of structure and lightweight. As the applications, the technology of weight reduction design is applied on designs of aluminum control arm and inner panel of hood.

• 한국자동차공학회논문집
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• 제6권1호
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• pp.1-15
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• 1998

Currently, computational analysis is a popular technology in automobile engineering. Finite element analysis is an excellent method for body analysis. For finite element analysis, accurate modeling is very important to obtain precise information. Stick modeling is a convenient way in that it is easy and simple. When a stick model is utilized, the joints are modified in the tuning process. A tuning method for the joint has been developed. The joints are modeled by designated beam elements. An optimization method called "Goal Programming" is employed to impose the target values. With the tuned joints, the entire optimization has been carried out. Using the "Recursive Quadratic Programming" algorithm, the optimization process determines the configuration of the entire structure and sizes of all the sections. For example, the structure of an electrical vehicle is modeled and analyzed by the method. The stick model works well since the structure is made of aluminium frames. Although the example handles an electrical vehicle, this method can be applied to general vehicle structures.

• 한국해양공학회지
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• 제24권6호
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• pp.109-113
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• 2010

We present the minimum weight optimum design of cross sectional for frame structures subject to natural frequency. The optimum design in this paper employ discrete and continuous design variables and Genetic Algorithms. In this paper, Genetic Algorithms is used in optimization process, and be used the method of Elitism and penalty parameters in order to improved fitness in the reproduction process. For 1-Bay 2-Story frame structure, in examples, continuous and discrete design variables are used, and W-section (No.1~No.64), from AISC, discrete data are used in discrete optimization. In this case, Exhaustive search are used for finding global optimum. Continuous variables are used for 1-Bay 7-Story frame structure. Two typical frame structure optimization examples are employed to demonstrate the availability of Genetic Algorithms for solving minimum weight optimum of frame structures with fundamental and multi frequency.

• 대한기계학회논문집A
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• 제33권8호
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• pp.779-785
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• 2009

This paper is concerned with a computational approach for topology optimization of geometrically nonlinear structures following specific load-displacement trajectories. In our previous works, attention was paid to stabilize topology optimization involving large displacement and a method called the element connectivity parameterization was developed. Here, we aimed to extend the element connectivity parameterization method to find an optimal geometrically nonlinear structure yielding a specific load-displacement trajectory. In contrast to designing a stiffest structure, the trajectory design problem requires special consideration in topology optimization formulation and solution procedure. Some numerical problems were considered to test the developed element connectivity parameterization based formulation.