• Title/Summary/Keyword: stirred tank reaction

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Bioreactor Cultures of Lithospermum erythrorhizon for Shikonin Production with In Situ Extraction (동시 추출을 겸한 생물반응기에서 Lithospermum erythrorhizon 배양에 의한 shikonin 생산)

  • 김동진;장호남
    • Microbiology and Biotechnology Letters
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    • v.18 no.5
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    • pp.525-529
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    • 1990
  • Plant cell cultures of Lithospermum erythrorhizon were performed in stirred tank and packed-bed reactors with in situ extraction by n-hexadecane. The specific shikonin production and volumetric shikonin productivity of stirred tank reactor reached 1.5 mg shikoninlg cell and 400$\mu g$ shikonin/(L.day), respectively. In packed-bed reactor with calcium alginate-immobilized cells specific shikonin production and volumetric productivity reached 2.0 mg shikoninlg cell and 2857$\mu g$ shikonin/(L.day), which were 1.3 and 7.1 times higher than those of stirred tank reactor, respectively. The higher shikonin production and productivity of packed-bed reactor seemed to be due to high cell loading capacity of calcium alginate immobilized cells in packed-bed reactor and improved cell-cell contact.

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Improved Refolding of Recombinant Human Proinsulin from Escherichia coli in a Two-stage Reactor System

  • Phue, Je-Nie;Oh, Sung-Jin;Son, Young-Jin;Kim, Yong-In;Kim, Kyung-Hwan;Kim, Jung-Woo;Hong, Chung-Il;Chung, In-Sik;Hahn, Tae-Ryong
    • Journal of Microbiology and Biotechnology
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    • v.10 no.1
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    • pp.75-80
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    • 2000
  • An improved method of refolding recombinant human proinsulin from E. coli was presented. It was based on a two-stage stirred tank reactor in which denatured proinsulin-s-sulfonate was mixed instantaneously with a reaction buffer in the first stage reactor, and then fed to the second stage reactor. The mixture was stirred further for a total of 30h in the second stage reactor. In this system, unfavorable effects present due to the increase in reaction volume and protein concentration for protein refolding, which becomes significant in a large-scale operation, were avoided. Refolding yields of over 80% was obtained for achieving reaction volume of upto 50 l at protein concentration of 1 mg/ml. The optimum urea concentration was 1M. Refolding yield at the 1-1 reaction volume and protein concentration of 0.5mg/ml was increased about 2.5-fold, compared to that in a batch reactor. By increasing protein concentration in a two-stage refolding reaction, the cost for insulin production could be reduced, therefore, making this process economical.

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The study of flow structure in a mixing tank for different Reynolds numbers using LES (대형 와 모사를 통한 레이놀즈 수 증가에 따른 혼합 탱크내의 유동 구조의 연구)

  • Yoon, Hyun-Sik;Ha, Man-Yeong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1806-1813
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    • 2003
  • The stirred tank reactor is one of the most commonly used devices in industry for achieving mixing and reaction. Here we report on results obtained from the large eddy simulations of flow inside the tank performed using a spectral multi-domain technique. The computations were driven by specifying the impeller-induced flow at the blade tip radius. Stereoscopic PIV measurements (Hill et $al.^{(1)}$) along with the theoretical model of the impeller-induced flow (Yoon et $al.^{(2)}$) were used in defining the impeller-induced flow as superposition of circumferential, jet and tip vortex pair components. Large eddy simulation of flow in a stirred tank was carried out for the three different Reynolds numbers of 4000, 16000 and 64000. The effect of different Reynolds numbers is well observed in both instantaneous and time averaged flow fields. The instantaneous and mean vortex structures are identified by plotting an isosurfaces of swirling strength for all Reynolds numbers. The Reynolds number dependency of the nondimeansional eddy viscosity, resolve scale and subgrid scale dissipations is clearly shown in this study.

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The study of Flow Structure in a Mixing Tank for Different Reynolds Numbers Using LES (대형 와 모사를 통한 레이놀즈 수 증가에 따른 혼합 탱크 내의 유동 구조의 연구)

  • Yoon, Hyun-Sik;Chun, Ho-Hwan;Ha, Man-Yeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.9
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    • pp.1290-1298
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    • 2003
  • The stirred tank reactor is one of the most commonly used devices in industry for achieving mixing and reaction. Here we report on results obtained from the large eddy simulations of flow inside the tank performed using a spectral multi-domain technique. The computations were driven by specifying the impeller-induced flow at the blade tip radius. Stereoscopic PlY measurements (Hill et al. $^{(1)}$) along with the theoretical model of the impeller-induced flow (Yoon et al. $^{(2)}$) were used in defining the impeller-induced flow as superposition of circumferential, jet and tip vortex pair components. Large eddy simulation of flow in a stirred tank was carried out for the three different Reynolds numbers of 4000, 16000 and 64000. The effect of different Reynolds numbers is well observed in both instantaneous and time averaged flow fields. The instantaneous and mean vortex structures are identified by plotting an isosurfaces of swirling strength for all Reynolds numbers. The Reynolds number dependency of the non-dimensional eddy viscosity, resolved scale and subgrid scale dissipations is clearly shown in this study.

The Kinetics of Radical Copolyerization of ${\alpha}$-Methylstyrene with Acrylonitrile in a CSTR (연속반응기에서 ${\alpha}$-Methylstyrene과 Acrylonitrile 라디칼 공중합 속도론)

  • Kim, Nam-Seok;Park, Keun-Ho
    • Journal of the Korean Applied Science and Technology
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    • v.19 no.1
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    • pp.33-42
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    • 2002
  • Copolymerization of ${\alpha}$-Methylstyrene(AMS) with Acrylonitrile(AN) was carried out with benzoylperoxide(BPO) as an initiator in toluene at $80^{\circ}C$ in a continuous stirred tank reactor. Reaction volume and residence time were 0.6 liters and 3 hours, respectively. The monomer reactivity ratios, $r_{AMS}$ and $r_{AN}$ determined by both the Kele$T{\"{u}}d\"{o}s$ method and the Fineman-Ross method were $r_{AMS}$=0.16(0.14), $r_{AN}$=0.04(0.06). The cross-termination factor ${\Phi}$ of the copolymer over the entire AMS composition ranged from 0.75 to 0.92. The ${\Phi}$ factors of poly(AMS-co-AN) were increased with increasing AMS content. The simulated conversions and copolymerization rates were compared with the experimental results. It was observed that the average time to reach dynamic steady-state was three times the residence time.

Surface Reaction Modeling for Plasma Etching of SiO2 Thin Film (실리콘 산화막의 플라즈마 식각에 대한 표면반응 모델링)

  • Im, YeonHo
    • Korean Chemical Engineering Research
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    • v.44 no.5
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    • pp.520-527
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    • 2006
  • A realistic surface model is presented for prediction of various surface phenomena such as polymer deposition, suppression and sputtering as a function of incidence ion energy in high density fluorocarbon plasmas. This model followed ion enhanced etching model using the "well-mixed" or continuous stirred tank reactor (CSTR) assumption to the surface reaction zone. In this work, we suggested ion enhanced polymer formation and decomposition mechanisms that can capture $SiO_2$ etching through a steady-state polymer film on $SiO_2$ under the suppression regime. These mechanisms were derived based on experimental data and molecular dynamic simulation results from literatures. The model coefficients are obtained from fits to available beam and plasma experimental data. In order to show validity of our model, we compared the model results to high density fluorocarbon plasma etching data.

Modeling and controller design for a continuous copolymerization reactor (연속식 공중합 반응기의 모델링 및 제어기 설계)

  • 황우현;이현구
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.788-791
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    • 1996
  • A mathematical model is developed for thermal solution copolymerization of styrene and acrylonitrile in a continuous stirred tank reactor(CSTR). Computational studies are carried out with the continuous copolymerization system model developed in this work to give the monomer conversion, copolymer composition and the average molecular weights of the copolymer. By performing the dynamic analysis of the reaction system, the polymer properties against the changes in the operating conditions are determined quantitatively. The cascade PID and fuzzy controller show satisfactory performances for both set point tracking and disturbance rejection. Especially, the fuzzy controller is superior to the PID controller.

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Absorption of Carbon Dioxide into Polar Solvents of 2-Amino-2-Methyl-1-Propanol (2-Amino-2-Methyl-1-Propanol이 용해한 극성 용매에서 이산화탄소의 흡수)

  • Son, Young-Sik;Heo, Nam-Hwan;Lee, Sung-Su;Park, Sang-Wook
    • Korean Chemical Engineering Research
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    • v.47 no.3
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    • pp.380-385
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    • 2009
  • The absorption rate of carbon dioxide with 2-amino-2-methyl-1-propanol(AMP) was measured in such non-aqueous solvents as methanol, ethanol, n-propanol, n-butanol, ethylene glycol, propylene glycol, and propylene carbonate, and in water at 298 K and 101.3 kPa using a semi-batch stirred tank with a plane gas-liquid interface. The overall reaction rate constant, obtained under the condition of fast reaction regime, from the measured rate of absorption was used to get the elementary reaction rate constants in complicated reactions represented by reaction mechanism of carbamate formation and the order of overall reaction of $CO_2$ with amine. The correlation between the elementary reaction rate constant and the solubility parameter of the solvent was also presented.

The Kinetics of Solution Copolymerization of styrene and n-Butylmethacrylate in a Continuous Stirred Tank Reactor(CSTR) (연속반응기에서 Styrene과 n-Butylmethacrylate의 용액 공중합의 속도론)

  • Kim, Nam Seok;Seul, Soo Duk
    • Applied Chemistry for Engineering
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    • v.8 no.3
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    • pp.347-356
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    • 1997
  • Solution copolymerization of Styrene(St) and n-Butylmethacrylate(BMA) was carried out with Benzoylperoxide (BPO) as an initiator in toluene at $80^{\circ}C$ in a continuous stirred tank reactor. Reaction volume and residence time were 0.6 liters, 3 hours respectively. The monomer reactivity ratios, $r_1$(St) and $r_2$(BMA) were determined by both the Kelen-Tlidos method and the Fineman-Ross method ; $r_1$=0.75(0.67), $r_2$=0.61(0.56). The cross-termination factor, $\phi$ factor of the copolymer over the entire St compositions ranged from 0.44 to 0.78. The $\phi$ factors of St-BMA copolymer increased with increasing St compositions. Our present system showed that the continuous copolymerization of St with BMA followed second-order kinetic behavior. The simulated conversions and copolymerization rates were compared with the experimental results. The average time to reach dynamic steady-state was three times and half of the residence time.

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Synthesis and Characterization of Mono- and Diacylglycerol Enriched Functional Oil by Enzymatic Glycerolysis of Corn Oil (옥수수유로부터의 효소적 glycerolysis에 의한 monoacylglycerol과 diacylglycerol 함유 기능성 유지 합성 및 특성연구)

  • Park, Rae-Kyun;Lee, Ki-Teak
    • Korean Journal of Food Science and Technology
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    • v.36 no.2
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    • pp.211-216
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    • 2004
  • Mono-and diacylglycerol-enriched oil was produced from corn oil through enzymatic glycerolysis using 1,3-specific immobilized lipase in solvent-free system and stirred-tank batch reactor. HPLC analysis revealed enriched oil was respectively composed of: 45.05, 16.27, 23.05, and 14.98% triacylglycerol, 1,3-diacylglycerol, 1,2-diacylglycerol, and monoacylglycerol; 13.21, 0.15, 2.02, 34.36, 49.12, and 1.14 mol% palmitic, palmitoleic, stearic, oleic, linoleic, and linolenic acids; and 0.014, 0.029, 0.010 and 0.053% ${\alpha},\;{\gamma},\;{\delta}-$, and total tocopherols. Physiochemical and melting properties of enriched oil were evaluated. Oxidative stability study revealed enriched oil showed higher peroxide and p-anisidine values than corn oil. Rosemary extracts (100 to 300 ppm) reduce oxidation.