• Title/Summary/Keyword: stickies

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Influence of Several Physicochemical Conditions on the Flocculation of Micro Stickies

  • Kim, Jong-Min;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.5
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    • pp.20-26
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    • 2008
  • Behavior of micro stickies was analyzed using model micro stickies prepared with PVAc emulsion adhesive. Flocculation of micro stickies increased with temperature. Acidic state also induced greater flocculation of micro stickies since they became more unstable under these conditions. Flocculation of micro stickies increased as calcium ion concentration increased. But the presence of calcium carbonates made micro stickies dispersed indicating that calcium carbonates cause two different effects on the behavior of micro stickies. Talc increased flocculation of micro stickies because of its hydrophobic nature. Cationic polymer increased flocculation of micro stickies. Especially cationic starch has far greater effect in flocculating sticky particles by forming bridging flocculations.

Quantification Method of Macro Stickies for Recycled Pulps (재생펄프의 점착성 이물질 정량 분석 방법)

  • 윤병태;오세균
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.2
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    • pp.86-91
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    • 1999
  • A new test method has been developed for a quantitative evaluation of macro-stickies in recycled pulps. The method uses a fine slot screen to separate a sticky particles form fiber in the pulp samples. The obtained sticky particles were spread on filter paper and covered with silicon carbide powder in order to make the stickies area with sufficient contrast between stickies and background. The stickies are then counted by a scanner-based image analysis system. The validity of this evaluation method of stickies of KOCC, ONP and white ledger wastepaper recycling plants respectively. It is shown that this method can be applied for a quantitative determination of stickies content in various recycled pulp samples. With this testing method, reproducible and reliable data were obtained for the actual mill pulp samples.

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Removal Efficiency of Microstickies by Flotation Process (부유부상 공정의 마이크로 스틱키 제거 효율에 관한 연구)

  • Park, Il;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.3
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    • pp.1-8
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    • 2005
  • Increase in the utilization rate of recycled paper and closing level of papermaking system increased the problem associated with stickies that include decrease in process runnability and product quality. It is required to establish a process for removing the micro stickies to solve the problems associated with stickies. In this study, the application of flotation process as a method to remove micro stickies was examined. Model micro stickies (MMS) were prepared using microcrystalline cellulose (MCC) and pressure sensitive adhesives (PSA), and the influence of three nonionic surfactants on the removal efficiency of MMS from flotation process was examined. Also the effect of surfactants on the deposition of micro stickies that remaining in the papermaking wet end onto wire was examined. Removal efficiency of MMS by flotation was increased when the proportion of nonionic surfactant with propylene oxide (PO) type hydrophilic tail was increased and stock pH was 7. It was suggested that this nonionic surfactant minimized the increase of surface energy of hydrophobic MMS. The MMS with high hydrophobicity remaining in the papermaking system, however, would cause more serious deposition problems on papermaking wet end. Therefore, it is of great importance to increase the removal efficiency of MMS in flotation process for the prevention of papermaking system contamination caused by stickies deposition.

Analysis of the Surface Characterisitics of Microstickies by Contact Angle Measurement (접촉각 측정을 통한 스틱키의 표면화학적 특성 분석)

  • Park, Il;Lee. Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.2 s.110
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    • pp.21-29
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    • 2005
  • Increase in the utilization rate of recycled paper has significantly increased the problem associated with stickies. Despite the effort to eliminate contaminants from recycled furnishes, stickies are still the most serious obstacle in using recycled paper. The amount of micro stickies that are too small to be eliminated by screening, tends to increase significantly as the closure level of white water system is increased and the quality of raw material deteriorates. To establish a process efficient in removing micro stickies is strongly required. In this study, the surface characteristic of micro stickies was investigated with contact angle measurement. Surface energies of MCC, PSA film and model micro stickies were 53.37 mN/m, 29.75mN/m, and 29.63mN/m, respectively. This indicates that the surface characteristic of MMS is very similar to PSA. Thus, solvent coating of PSA and evaporation of the solvent provided excellent model micro stickies for flotation experiment.

New Method for Real-Time Analysis of Primary Stickies in ONP Recycling Process (신문지 재활용 공정의 일차 점착성 이물질 실시간 정량을 위한 새로운 방법)

  • 김동호;류정용;김용환;송봉근
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.4
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    • pp.23-33
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    • 2003
  • The possibility of real time analysis about hot melt resins and pressure sensitive adhesives in newsprint stock was investigated by performing comparative tests using conventional image analysis method and real time contaminants analyzer. Based on the test results, the performance of real time contaminants analyzer in terms of detecting primary stickies in newsprint stock could be verified. Real time stickies analysis showed good precision and over-estimation of hot melt resins and under-estimation of pressure sensitive adhesives could be corrected by adapting new method. Real time analysis of primary stickies in the actual newsprint stock also showed good correlation with conventional image analysis and the performance of real time contaminants analyzer could be verified again. Adjustment of the contrast sensitivity of real time contaminants analyzer was enough to set the proper monitoring conditions for primary stickies in newsprint stock.

Novel Method for the Measurement of Secondary Stickies in Process Water of Newspaper Recycling Mill (신문지 재활용 공정의 이차 점착성 이물질 정량을 위한 새로운 방법)

  • 박진성;류정용;김용환;송봉근
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2002.05a
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    • pp.34-45
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    • 2002
  • The new measuring method of micro-stickies considering both the effects of charge neutralization and evaporation of process water was developed by KRICT PPRC. By the new KRICT method, the contamination of metal dryer surface and other machine clothes could be estimated quickly and simultaneously. According to this study, it could be confirmed that the novel method is a useful one for the evaluation of several treatments regarding the reduction of stickies troubles.

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신문지 재활용 공정의 일차 점착성 이물질 실시간 정략을 위한 새로운 방법

  • 김동호;류정용;김용환;송봉근
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2002.05a
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    • pp.46-48
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    • 2002
  • 본 연구는 신문지 고지의 점착성 이물질 중 Primary Stickies의 정 량에 관한 것으로 서, 실제 신문지료를 화상분석하여 실시간으로 매크로크기의 점착성 이물질올 측정할 때 효율적인 측정조건을 탐색하여 제지공정의 l 현장에서 일차 점착성 이물질을 정량 하는 새로운 측정기의 측정 기준을 제시하고자 하였다. 이물질이란 제지공정에 의도적으로 첨가되지 않은 불질의 총칭으로 dirt 및 각종 점착 성 이물질 즉, stickies를 들 수 있다. 이 가운데 스틱키{stickies}란 부드럽고, 점착성을 나타내는 이물질의 총청으로 주로 점착제와 확스에 의해 형성된다. 스틱키는 고지 재활 용의 효율성을 가장 크게 저해하는 이물질로 와이어, 펠트 및 기타 공정요소에 부착되 어 초지 시 지절을 발생시킴으로써 생산성을 저하시킬 뿐 아니라, 외관상 상품가치와 인쇄적성올 저하시키며, 최종 제품의 강도적 물성 및 가공적성에도 영향을 미친다. 특 히 국내에서는 원가절감을 위해 고지의 재활용율올 증대시키고자 전력을 다하고 있으 며 환경보호 및 용수 절감올 위해 공정수를 절감하고 궁극적으로는 무방류화를 목표로 하고 있어 토지 계 내의 점착성 이물질의 투입과 농축 현상이 심각하게 진행되고 있는 실정이다. 초지공정에서 발생하는 스틱키 즉 점착성 이물질은 미세한 스크린의 슬롯 폭인 0.15 - -0.3mm 이상의 크기를 가져 스크린에 의해 분리될 수 있는 매크로 스틱키{macro s stickies}와 이보다 작은 마이크로 스틱키(micro stickies)로 크게 분류된다. 즉 매크로 스틱키는 스크린에 의해 분리될 수 있으나 마이크로 스틱키는 스크린을 통하여 기계적 으로 분리할 수 없다는 문제점을 지니고 있다. 스틱키는 또 거동 특성에 따라 primary s stickies와 secondary stickies로 구분할 수 있다. primary stickies는 펄핑과정에서 점착 성 이물질이 파괴됨에 따라 나타나지만, secondary stickies는 지류 제지공정의 백수에 용해 되거나 분산된 상태인 1때1 이하의 콜로이 드로 폰재 한다. 이 러 한 secondary stickies 는 pH, 온도의 변화나 각종의 첨가제에 의해 웅집이나 홉착 등을 발생할 수 있는 잠재 적 문제점 등을 가지고 있다. 예를 들어 양성 고분자의 첨가는 펄프 섬유를 웅집시킬 뿐 아니라 지료에 함유된 secondary dtickies의 안정성을 저하시켜 응집, 침적시키는 작용을 한다. 따라서 분리가 어렵고, 제지공정에서 문제를 일으키기 쉬운 2차 스퇴키를 적절히 제어하기 위한 기술 개발은 용수절감 뿐 아니라, 초지공정의 침적물 절감을 통 한 공정개선에도 매우 중요한 요소기술이라 할 수 있다.

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