• Title/Summary/Keyword: step heating

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Finite Element Analysis Design of Axisymmetric Deep Drawing Process by Local Heating (국소 가열 방법을 이용한 2단계 축대칭 디프 드로잉 공정의 해석 및 설계)

  • Lee, Dong-Woo;Song, In-Seob;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.198-204
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    • 1993
  • The study is concerned with finite element analysis and design of axisymmetric deep drawing by local heating. When the bottom shape of a cup is not flat but in complex-shaped, i.e., hemispherical, the cup cannot be drawn in one or two processes in the conventional deep drawing process and the limit drawing ratio is limited as well. By introducing local heating selectively with regards to the heating position, the formability of the sheet metal can be greatly increased with the reduced number of processes. In the Process analysisthe rigid- viscoplastic finite element method is employed and the temperature effect is incorporated. Bishop's step-wise decoupled method is employed to analyze the thermomechanical interaction between deformation and heat transfer. Axisymmetric deep drawing of a hemisphere-bottomed cup has been analyzed for various combinations of heat application in the punch and the die. At the first stage of deep drawing stretch forming is practically carried out by firmly pressing the blankholder with the punch and the die heated at various levels of temperature. Then at the second stage the same cup is drawn for the saame or different combination of temperature. From the computation, it has thus been shown that the fromability of a cup is greatly increased in two-stage deep drawing with increased limet drawing ratio.

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A Study on Development of Multi-step Neural Network Predictive Controller (다단 신경회로망 예측제어기 개발에 관한 연구)

  • Bae, Geun-Shin;Kim, Jin-Su;Lee, Young-Jin;Lee, Kwon-Soon
    • Proceedings of the KIEE Conference
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    • 1996.11a
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    • pp.62-64
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    • 1996
  • Neural network as a controller of a nonlinear system and a system identifier has been studied during the past few years. A well trained neural network identifier can be used as a system predictor. We proposed the method to design multi-step ahead predictor and multi-step predictive controller using neural network. We used the input and out put data of B system to train the NNP and used the forecasted approximat system output from NNP as B input of NNC. In this paper we used two-step ahead predictive controller to test B heating controll system and compared with PI controller.

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The Analysis of Arc-Flow Interaction in GCB Using the Modified FLIC Method and the Arc Model (Modified FLIC법과 아크 모델을 이용한 차단부내 초기 아크 유동 해석)

  • Shin, Seung-Rok;Kim, Hong-Kyu;Jung, Hyun-Kyo
    • Proceedings of the KIEE Conference
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    • 1999.07a
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    • pp.366-368
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    • 1999
  • In this paper, the analysis of the gas flow in the GCB is presented by using the modified FLIC method and the arc model. The modified FLIC method has two step calculation procedure. And it adopts the upwind scheme, which results in the stability.[1] The arc model used in this paper makes arc a heating source in the energy equation. The heating source is composed of ohmic heating and radiation energy transfer. And the type of the GCB in this paper is a auto-expansion type.[2]

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Study on resonant electron cyclotron heating by OSXB double mode conversion at the W7-X stellarator

  • Adlparvar, S.;Miraboutalebi, S.;Kiai, S.M. Sadat;Rajaee, L.
    • Nuclear Engineering and Technology
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    • v.50 no.7
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    • pp.1106-1111
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    • 2018
  • Electromagnetic waves potentially have been used to heat overdense nuclear fusion plasmas through a double mode conversion from ordinary to slow extraordinary and finally to Electron Bernstein Wave (EBW) modes, OSXB. This scheme is efficient and has not any plasma density limit of electron cyclotron resonance heating due to cut-off layer. The efficiency of conversion depends on the isotropic launching angles of the microwaves with the plasma parameters. In this article, a two-step mode conversions of OSXB power transmission efficiency affected by the fast extraordinary (FX) loses at upper hybrid frequency are studied. In addition, the kinetic (hot) dispersion relation of a overdense plasma in a full wave analysis of a OSXB in Wendelstein 7X (W7-X) stellarator plasma has been numerically simulated. The influence of plasma dependent parameters such as finite Larmor radius, electron thermal velocity and electron cyclotron frequency are represented.

Power control of PTC heating element using variable AC Cycles (AC Cycles 가변을 이용한 PTC 발열체의 전력제어)

  • Gong, Jae-Woong;Lee, Young-Joo;Kim, Doo-Young
    • Journal of the Institute of Convergence Signal Processing
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    • v.12 no.4
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    • pp.355-361
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    • 2011
  • The power control of the existing heating element has been using the On-Off control, phase control, and PWM control. In case of controlling power PTC heating element developed recently with the existing method, the temperature is unable to be precisely controlled or the harmful electromagnetic wave to human body is generated. In this paper, We suggest the power control of PTC heating cable using variable AC Cycles. This regards the AC cycle of N as the unit of the power control. It determines On-Off for each cycle. It is the AC power control method in which it arranges the on-cycle in N cycles in the random and it supplies the current continuously. At this time. the minimal electric power amount becomes 1/N. The maximum current amount becomes 1 and sets up the number of on cycles according to the set value and can control the electric power with the step of N consistently. In the PTC heating system, we show that proposed power control method is superior in the EMI and temperature control property using MATLAB simulation, experiments and measurements.

Effect of Process Parameters of P/M and Induction Heating on the Cell Morphology and Mechanical Properties of 6061 Aluminum Alloy (P/M법과 유도가열 공정변수가 6061 알루미늄 합금의 미세기공과 기계적 성질에 미치는 영향)

  • 강충길;윤성원
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.222-229
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    • 2003
  • The purpose of this study is to evaluate the mechanical properties of 6061 Al foams, which were fabricated by P/M and multi-step induction heating method, and to build the database, which is needed for computer aided modeling or foam components design. Aluminium foams, consisting of solid aluminium and large quantities of porosities, is widely used in automotive, aerospace, naval as well as functional applications because of its high stiffness at very low density, high impact energy absorption, heat and fire resistance, and greater thermal stability than any organic material. In this study, 6061 Al foams were fabricated for variation of fraction of porosities (%) according to porosities (%)-final heating temperature ( $T_{a3}$) curves. Mechanical properties such as compressive strength, energy absorption capacity, and efficiency were investigated to evaluate the feasibility of foams as crash energy absorbing components. Moreover, effect of the surface skin thickness on plateau stress and strain sensitivity of the 6061 Al foams with low porosities (%) were studied.d.

Image Processing Technology for Analyzing the Heating State of Carbon Fiber Surface Heating Element (탄소섬유 면상발열체의 발열 상태 분석을 위한 영상처리 기술)

  • Cho, Joon-Ho;Hwang, Hyung-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.2
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    • pp.683-688
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    • 2018
  • In this study, we analyzed the heat generation state of a flat heating element by using image processing technology in conjunction with carbon fiber. The flat heating element is manufactured by chopping the carbon fiber to a small size and bonding it again using a dispersing agent. The solution of carbon fiber, bound together using the dispersant, is then filtered onto the nonwoven fabric. The last step is to obtain flat carbon fibers in the form of nonwoven fabrics for the purpose of drying the filtered carbon fibers. In the flat heating element, electricity may be applied to the carbon fiber on the surface produced in this manner. In this study, the flat heating element was analyzed by four methods. The analysis of the heat generation characteristics and heating rate of the flat heating element confirmed that the fabricated sheet heating element corresponds to a normal army. The analysis of the insulation coating and flat heating element module, which can be used for actual product manufacturing, involves two dimensional image analysis using image processing technology. The thermal image analysis of the flat heating element is a programming technique that not only analyzes the heat generation state in both two and three dimensions, but also displays the upper and lower 15 to 20% ranges of temperature corresponding to the heat generation in the image. In the final analysis, it is possible to easily find the erroneous part in the manufacturing process by directly showing the state of the fabricated flat heating element on the screen. By combining this image analysis method of the flat heating element with the existing method, we were able to more accurately analyze the heat generation state.

Synthesis and Characterization of Type-VI Silica by Sol-Gel Method (졸-겔법을 이용한 Tape-VI형 실리카 에어로겔의 제조 및 특성분석)

  • 김성철;최대원;최용수;이종혁;이해욱;김창은
    • Journal of the Korean Ceramic Society
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    • v.35 no.3
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    • pp.264-272
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    • 1998
  • The effect of catalytic condition on the properties of SiO2 aerogels has been investigated and then the dri-ed aerogels were partially densified to induce mechanical strength by heat treatment in order to prepare Type-VI silica by Sol-Gel method. Aerogel made by 1-step base process had the highest skeletal density lowest shrinkage and the smallest particle size. But in case of using acid catalyst in both 1st and 2nd step had the lowest skeletal density highest shrinkage and the largest particle size The aerogel synthesized by 1-step base process was most transparent because of its homogeneous microstructure. During heat treatments cracks occurred below 200$^{\circ}C$ for aerogel with the skeletal density lower than 1.9 g/cm3 but the with the higher skeletal density did not cracked up to 800$^{\circ}C$ shrinkage and skeletal density increased as heating temperature increased due to condensation and viscous sintering mechanism.

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Studies on Polyacrylonitrile (2) Thermal Degradation of Polyacrylonitrile (폴리아크릴로니트릴에 關한 硏究 (第 2 報) 폴리아크릴로니트릴의 熱分解에 關하여)

  • ICK SAM NOH
    • Journal of the Korean Chemical Society
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    • v.11 no.2
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    • pp.70-76
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    • 1967
  • Structural changes attending polyacrylonitrile(PAN) upon heating and treating with nucleophilic reagents have been studied for some time and a few authors have studied on the thermal degradation, particularly on the characterization of degradation products in PAN. It is the purpose of this paper to report the kinetic study on the thermal degradation above $250^{\circ}C$ and make some suggestions as to the degradation process and mechanism in PAN. The degradation process in PAN is considered that three reactions are combined in two steps. Random chain scission accompanying the naphthylidine-type ring formation is the first step and the degradation of naphthylidine-type ring occurred as the next step. The reactions in the first step are competitive so that the maximum weight loss on pyrolysis of PAN, under such a condition that the degradation of naphthylidine-type ring is negligible, is depended on the relative reaction rate of these two competitive reactions.

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The characterization for the Ti-silicide of $N^+P$ junction by 2 step RTD (2단계 RTD방법에 의한 $N^+P$ 접합 티타늄 실리사이드 특성연구)

  • 최도영;윤석범;오환술
    • Electrical & Electronic Materials
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    • v.8 no.6
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    • pp.737-743
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    • 1995
  • Two step RTD(Rapid Thermal Diffussion) of P into silicon wafer using tungsten halogen lamp was used to fabricated very shallow n$^{+}$p junction. 1st RTD was performed in the temperature range of 800.deg. C for 60 see and the heating rate was in the 50.deg. C/sec. Phosphrous solid source was transfered on the silicon surface. 2nd RTD process was performed in the temperature range 1050.deg. C, 10sec. Using 2 step RTD we can obtain a shallow junction 0.13.mu.m in depth. After RTD, the Ti-silicide process was performed by the two step RTA(Rapid Thermal Annealing) to reduced the electric resistance and to improve the n$^{+}$p junction diode. The titanium thickness was 300.angs.. The condition of lst RTA process was 600.deg. C of 30sec and that of 2nd RTA process was varied in the range 700.deg. C, 750.deg. C, 800.deg. C for 10sec-60sec. After 2 step RTA, sheet resistance was 46.ohm../[]. Ti-silicide n+p junction diode was fabricated and I-V characteristics were measured.red.

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