• 제목/요약/키워드: steel-joint

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전자빔 용접된 Cu / STS 304강의 미세조직에 관한 연구 (Microstructure of Electron Beam Welded Cu / STS 304 Dissimilar Materials)

  • 박경태;김인호;백준호;천병선
    • Journal of Welding and Joining
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    • 제28권2호
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    • pp.47-53
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    • 2010
  • According to the research report for the recent a few years, the dissimilar welding of Cu and STS 304 alloy have been presented that a weldability is very poor. This article present a study on Lap joint by Electron beam welding dissimilar materials. The weld metals was constituted between pure copper and STS 304 steel. The experiment was performed with 125mA welding current, 520mA focusing current. The Vacuum condition of chamber is 5${\times}$10-5torr and welding speed is 300mm/min. Showing the bead shape of weld metal, the thickness of the stainless 304 using as the protect materials is 3mm and the thickness of a copper is 15mm. The analysis about the microstructure were carried out in which it was observed with SEM. The results showed that complex heterogeneous fusion zone microstructure characterized both by rapid cooling and mixing of the molten metal, however the liquation crack was formated in the fusion line.

매설환경에 따른 배수관망의 누수발생원인 특성분석 (Development of a Probability Model for Burst Risks of Water Main using the Analysis Methods of Leakage Type)

  • 박상봉;최태호;구자용
    • 상하수도학회지
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    • 제25권2호
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    • pp.141-152
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    • 2011
  • In this study, we extracted effective factors of pipe burst from the status data of water asset, operating data of pressure, volume and etc. and 7 years' pipe burst and repair records. The extracted factors were sorted by each attribution and then a statistical analysis was performed to generate a pipe burst probability function using the logistic regression model. As the result, material, diameter, length, laying year, pressure and road width affected to pipe burst significantly. Especially, in case of small diameter, laying year was most effective factor and in case of steel pipe, external loading was main cause of burst, and in case of cast iron, PE, PC, HP pipes, the deterioration of joint was main cause. The other side, as a result of Hosmer-Lemeshow goodness of fit test the models are turned out significant statistically. Also the classification criteria were determined to minimize the total cost from classification errors, when the predicted probability was more than 18% this pipe could have a chance of burst.

절연용 통기완충 시트와 폴리우레탄 도막 방수재를 복합 적층한 탈기 시스템에 관한 연구 (A Study on the Air-Vent System of Complex Layer Applied Poly-Urethane Waterproofing Material and Air-Permeability Buffer Sheet)

  • 오상근;박봉규;고장렬;박윤철;김수련
    • 한국건축시공학회지
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    • 제2권1호
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    • pp.139-146
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    • 2002
  • This study deals with the characterizing and the application like as insulation materials in the joint part in concrete surface layer and waterproofing sheet especially for roof slabs. Using steel materials and butil-rubber tape to band waterproofing sheet and concrete surface together before this waterproofing system will be applied. It can be expected to both the curability and the watertightness by coating poly-urethane 2 or 3 times with sheet surface. Therefore this waterproofing system can be possible to protect water without the damage when vapor is going out from concrete and without air pockets because of the difference temperature inside and out. This system particularly consists of air bents and elastic waterproofing sheet considering the physical damage while water can cause purely physical damage. This system is one of the most efficient ways of waterproofing system without air pocket.

콘크리트궤도에 고속분기기 설치를 고려한 교량설계 및 시공기법 (Design and Construction Method Considering Turnout for High-speed on The Bridge with Concrete Track)

  • 김인재;오세영;주환중
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 춘계학술대회 논문집
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    • pp.71-79
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    • 2008
  • The concrete track is being used at the Phase II of the Kyeongbu High Speed Railway and New Constructed Honam High Speed Railway. When it makes a decision of bridge type, It has to consider about longitudinal forces of Continuous Welded Rail, Displacement at the end of bridges, Up-lift forces for fastener on the track. If it is installed turnout on the bridge, There is likelihood of the deck twist by applying the each difference longitudinal forces at the 4 each rails and the buckling by concentration of rail stress at the turnout. Moreover, If it is installed turnout on the continuous bridge and REJ(Rail Expansion Joint) on the main track or turnout track. It is hard to keep a safety for rail because of coming to twist or folding at the expansion of deck on the turnout track. Therefore when it is a design of bridge with turnout. It need to take bridge type to minimize an additional axial force and a displacement at the turnout. This paper makes a study of the composite steel arch bridge that is able to resolve criteria requirements of safety for track with turnout and suggest a helpful design method for bridge considering track with turnout by being based on design and construction method of Eonyang Bridge at the north part of Ulsan Station in Phase II of the Kyeongbu High Speed Railway.

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강교용 박스거더의 용접예열 온도 선정에 관한 연구 (Determination of Preheating Temperature for Box Girder Welding)

  • 조재훈;문승재;유호선
    • 플랜트 저널
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    • 제7권1호
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    • pp.49-55
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    • 2011
  • This study analyzed causes and status of cracks to suggest preventives for welding cracks generated on fillet welding zone of atmosphere corrosion resisting steel box girder. Penetrant testing, a sort of non-destructive testing, was conducted for inspection of crack status on welding zone. As a result of test, welding cracks were found on the point of start, center and end to fillet welding zone of 32 mm-thickness. The result of carbon equivalent composition of materials was 0.452%. According to welding specification, to preheat prevent welding crack, preheat temperature of $100{\sim}200^{\circ}C$ should be kept before welding execution. It was failed to keep preheat temperature because it had been executed on winter season and the structure of box girder had wide heat transfer area. As a result of examination of time varying preheating temperature of 32mm-thickness material, it was understood that preheat temperature of above $230^{\circ}C$ on both 130mm-long sides of welded joint can prevent welding crack.

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FCD5OO과 STS436의 자동 MIG 원주 용접에서 파형해석에 의한 품질 평가 방법 (Quality Evaluation Method by Analysis of Waveform in Automatic MIG Circumferential Welding of FCD500 and STS436)

  • 유광선;김진욱;고재원;박재용;이철호;조상명
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.331-333
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    • 2005
  • It comes up conversation in automobile industry that some technologies related to production and quality for goods have to be developed to make rationalization of the unit cost of production because material of car muffler is replaced by expensive stainless steel having corrosion-resistance and oxidation-resistance. Quality evaluation and control is direct method for the company producing welded goods in large quantities to increase productivity and to improve quality. It seems that prevention of inferior quality and increasement of productivity will be hard if production design does not have quality evaluation method related to weld assembly, They have been producing welded goods using MIG weld but still do not have not only quality evaluation method but also evaluation criterion for welded joint. In this study, the way for development of quality evaluation method is showed by analysis and calculation of waveform to improve technology related to welding process

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분말 용가재판을 사용한 광폭 오버레이용 트윈토치 GMAW 공정개발 (Development of GMAW Process with Twin Torch for Wide Overlay using Compound Filler Plate)

  • 황규민;김성덕;정병호;조상명
    • Journal of Welding and Joining
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    • 제26권4호
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    • pp.44-49
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    • 2008
  • Generally, wear plate is steel plate having improved surface contact strength and impact strength by surface hardening which is welded using materials with good corrosion resistance, wear resistance and thermal resistance property. CFP GMAW(Compound Filler Plate Gas Metal Arc Welding) is the cladding method using GMAW with the CFP, which is bound with waterglass, on the substrate. It has advantages of reducing compound powder loss, uniform penetration, and preventing hardness decrease. To develope mass production technique of CFP GMAW process for production of high quality wear plate, the method for controling shallow penetration and increasing productivity is required. In this study, twin torch method applied to CFP GMAW process for increasing productivity. And the method was developed by controling penetration control, CFP dry time, gas formation flux and water glass concentration. As a result, applying twin torch method to CFP GMAW process was possible and high quality wide bead could be made without overlap joint.

단층활동시 매설 파이프라인의 거동에 대한 직접진단 시험모델 수치해석 (Numerical Analysis using Direct Shear Test Model for the Behavior of Buried Pipeline by the Fault Motion)

  • 장신남
    • 한국농공학회지
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    • 제41권6호
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    • pp.64-74
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    • 1999
  • The frequency of earthquake occurrence tends to increase in Korea. Therefore, the stability of pipeline, such as watersupply pipe, gas pipe, and oil pipe etc. across fault zones in Gyoung-sang landmass is very important, expecially , in metropolitan area. There were some examples of the construction of buried pipeline across fault zones in Korea. the interactiion between the buried pipeline across fault zones and the ground is considered. As well, in the interfaces of them, the direct shear numerical analysis model including elasto-plastic joint element is assumed that the retained dilatancy theory in them, otherwise. Also, the other elements are modeled the ground is nonlinear elastic coutinuaus beam, respectively. In this study, the maximum shear force point exist inside retaine zone(anchored zone) during shwar (as fault sliding), and the distribution of pipeline's behavior is all alike them of pipeline buried in ladnsliding grounds. Since the pipeline is not continuous beam but jointed by steel-pipe segments , practically, on acting of a large bending moment or a shear force, then, those are may be unstable. The reaearch on this point may be new approach.

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PT 플랫 플레이트와 RC 플랫 플레이트 내부 접합부의 구조적 거동 비교에 관한 실험적 연구 (An Experimental Study on Comparison of Structural Behavior of PT Flat Plate and RC Flat Plate Interior Connections)

  • 이동근;하상수;한상환;이리형
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 봄학술 발표회 논문집(I)
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    • pp.111-114
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    • 2005
  • While the existing reinforced concrete flat plate(RC flat plate) has a lot of advantages including reduced building height, it has some weak points such as many steel bars and the brittle rupture by punching shear. Compared with the RC flat plate, the post-tensioned flat plate (PT flat plate) has not only the same merits, but it also makes longer span possible and induces slab-column connections to be failed with the ductile behavior rather than with the brittle behavior by means of post-tensioning. However, it is difficult to define the joint behavior of PT flat plate under vertical and lateral loads since there are limit experimental results. For this reason, the experimental study is undertaken to investigate the comparison of behavior of PT flat plate and RC flat plate, and how flat plate(Gravity Load Resisting System) is displaced as lateral loads, like the wind and the earthquake, are occur. The result of this experiment shows that PT flat plate is generally superior to RC flat plate in terms of controlling crack, postponing stiffness deterioration, energy dissipation, etc.

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단락시간비를 이용한 GMAW의 비드 높이 제어에 관한 연구 (A Study on Bead Height Control of GMAW by Short Circuit Time Ratio)

  • 감병오;조상명;김상봉
    • 한국해양공학회지
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    • 제16권2호
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    • pp.53-59
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    • 2002
  • This paper shows the experimental results controlling the height of surface and back bead in GMAW by analyzing the unexpected gaps between base metals produced in welding and by controlling welding velocity due to the variation of the gap between base metals in thin-plate welding. The back bead behavior and burn-through in I-type butt joint $CO_2$ welding of thin mild steel are analyzed in the views of short circuit time ratio and short circuit frequency. It is shown through experimental consideration that the short circuit time ratio method is more reasonable than the short circuit frequency method in analyzing the formulation of back bead under changing the gap between base metals. Based on the these results, welding manipulator is designed so as to satisfy the bead height control in real time by measuring the short circuit time ratio. To show the effectiveness of the developed bead formulation control system, the experiment is implemented under two welding conditions such as increasing gap from 0mm to 0.8mm and gradually increasing gap from 0mm to 1.2mm. The experimental results show that the bead formulation can be controlled uniformly in spite of the variation of the gap between base metals.