• 제목/요약/키워드: statistical process control chart

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MS-EXCEL과 Visual Basic으로 개발한 통계적 공정관리 소프트웨어 (Statistical Process Control Software developed by MS-EXCEL and Visual Basic)

  • 한경수;안정용
    • 품질경영학회지
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    • 제24권2호
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    • pp.172-178
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    • 1996
  • In this study, we developed a software for statistical process control. This software presents $\bar{x}$, R, CUSUM, EWMA control chart and process capability index. In this system, statistical process control methods are integrated into the automated method on a real time base. It is available in process control of specified type and can be performed on personal computer with network system.

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통계적 공정 제어에 전문가 시스템의 적용에 관한 연구 (Applying an Expert System to Statistical Process Control)

  • 윤건상;김훈모;최문규
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.411-414
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    • 1995
  • Statistical Process Control (SPC) is a set of methodologies for signaling the presence of undesired sources of variation in manufacturing processes. Expert System in SPC can serve as a valuable tool to automate the analysis and interpretation of control charts. In this paper we put forward a method of successful application of Expert System to SPC in manufacturing process.

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통계적 공정관리를 위한 주요 통계패키지의 비교 (Comparison of statistical packages useful for statistical process control)

  • 조신섭;신봉섭
    • 응용통계연구
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    • 제10권1호
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    • pp.29-36
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    • 1997
  • 본 비교연구는 국내에 소개되어 있는 통계패키지 중에서 기업의 품질경영(관리)이나 업무분석 등 공정관리와 연관된 패키지의 특성이나 기능등을 비교하였다. 일반적으로 많이 사용되고 있는 윈도우즈 버젼의 MINITAB, RS, SAS, SPSS가 고려되었다. 각 패키지의 일반적 특성과 가격 등을 알아보고 관리도 및 공정능력분석, 실험계획법과 다구찌 방법 등의 공정관리와 연관된 프로시져들을 중심으로 비교하였으며, 패키지를 선택할 때 고려하여야 할 기본적인 사항에 대하여도 언급하였다.

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공정비능력지수를 이용한 통계적 공정관리와 조정 (Statistical Process Control and Adjustment using Process Incapability Index)

  • 구본철
    • 산업경영시스템학회지
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    • 제24권63호
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    • pp.45-54
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    • 2001
  • The process capability indices have been widely used in manufacturing industries to provide numerical measures of process potential and performance. This study is concerned with process controls and adjustments by incapability index $C_{pp}$ and its sub-indices. A monitoring for $\^{C}_{pp}$ would provide a convenient way to monitor changes on process capability after statistical control is established, since $C_{pp}$ simultaneously measures process variability and centering. Further, we can separate charting of process location and variability by sub-indices of $C_{pp}$, ($C_{ia}$, $C_{ip}$), without returning to $\={x}$-R chart, even though an out-of-control signals on $\^{C}_{pp}$ control chart is found.

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CUSUM of Squares Chart for the Detection of Variance Change in the Process

  • Lee, Jeong-Hyeong;Cho, Sin-Sup;Kim, Jae-Joo
    • 품질경영학회지
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    • 제26권1호
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    • pp.126-142
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    • 1998
  • Traditional statistical process control(SPC) assumes that consective observations from a process are independent. In industrial practice, however, observations are ofter serially correlated. A common a, pp.oach to building control charts for autocorrelatd data is to a, pp.y classical SPC to the residuals from a time series model fitted. Unfortunately, one cannot completely escape the effects of autocorrelation by using charts based on residuals of time series model. For the detection of variance change in the process we propose a CUSUM of squares control chart which does not require the model identification. The proposed CUSUM of squares chart and the conventional control charts are compared by a Monte Carlo simulation. It is shown that the CUSUM of squares chart is more effective in the presence of dependency in the processes.

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VSI EWIMA 관리도의 경제적 설계 (An Economic Design of the EWMA Control Charts with Variable Sampling Interval)

  • 송서일;정혜진
    • 품질경영학회지
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    • 제30권4호
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    • pp.1-14
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    • 2002
  • Traditional SPC techniques are looking out variation of process by fixed sampling interval and fixed sample size about every hour, the process of in-control or out-of-control couldn't be detected actually when the sample points are plotted near control limits, and it takes no notice of expense concerned with such sample points. In this paper, to overcome that, consider VSI(variable sampling interval) EWMA control charts which VSI method is applied. The VSI control charts use a short sampling internal if previous sample points are plotted near control limits, then the process has high probability of out-of-control. But it uses a long sampling interval if they are plotted near centerline of the control chart, since process has high possibility of in-control. And then a comparison and analysis between FSI(fixed sampling interval) and VSI EWMA in the statistical aspect and economic aspect is studied. Finally, we show that VSI EWMA control chart is more efficient than FSI EWMA control chart in the both aspects.

로버스트 지수가중 이동평균(EWMA) 관리도 (A Robust EWMA Control Chart)

  • 남호수;이병근;주철민
    • Journal of the Korean Data and Information Science Society
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    • 제10권1호
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    • pp.233-241
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    • 1999
  • 본 논문에서는 공정평균을 관리하기 위한 관리도로서 지수가중 이동평균(EWMA)관리도를 고려하였다. 기존의 표본평균에 기초한 관리도의 비로버스트성 (non-robustness)에 근거하여 공정평균의 로버스트 추정량인 M-추정량에 기초한 지수가중 이동평균 관리도를 제안하였다. 제안된 관리도의 성능을 기존의 관리도와 비교해 보기 위하여 다양한 상황에서 모의실험을 행하였으며, 실험결과 제안된 관리도의 우수성이 입증되었다.

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시계열을 따르는 공정데이터의 모델 모수기반 이상탐지 (Model Parameter Based Fault Detection for Time-series Data)

  • 박시저;박정술;김성식;백준걸
    • 한국시뮬레이션학회논문지
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    • 제20권4호
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    • pp.67-79
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    • 2011
  • 본 연구에서는 시계열 공정데이터 관리를 위한 모델모수 기반 이상 탐지방법을 제안한다. 일반적인 공정관리에 널리 쓰이는 전통적인 통계적 관리기법의 관리도(SPC chart)는 측정되는 데이터가 특정 분포를 따르며 상관관계가 없는 상황을 가정한다. 따라서 공정데이터 형태가 시계열데이터와 같이 특정분포를 따르지 않고, 자기상관관계를 갖는다면 전통적인 관리도로는 관리에 한계를 보인다. 본 연구는 시계열을 따르는 공정의 이상을 탐지를 위한 MPBC(Model Parameter Based Control-chart) 방법을 제안한다. 제안된 MPBC는 시계열공정을 모델링하고, 모델모수의 변화를 감지하여 공정의 이상을 탐지하는 방법이다. 시계열 공정은 ARMA(p,q) 모델을 가정하며, RLS(Recursive Least Square)를 이용하여 시계열 모델의 모수를 추정하고, 추정된 모수를 $K^2$관리도로 관리한다. 제안된 방법은 기존 알고리즘과 비교하여 시계열 공정 변화 탐지에 우수한 성능을 보였으며 시계열 데이터에 있어서 보다 효율적인 공정관리 방향을 제시한다.

두 개의 이상원인을 고려한 VSSI 원인선별 관리도의 경제적-통계적 설계 (Economic-Statistical Design of VSSI Cause-Selecting Charts Considering Two Assignable Causes)

  • 정민수;임태진
    • 품질경영학회지
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    • 제37권1호
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    • pp.29-39
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    • 2009
  • This article investigates economic-statistical design of VSSI(variable sampling size and interval) cause-selecting charts considering two assignable causes. We consider a process which is composed of two dependent sub-processes. In each sub-process, two kinds of assignable cause may exist. We propose a procedure for designing VSSI cause-selecting charts, based on Lorenzen and Vance model. Computational experiments show that the VSSI cause-selecting chart is superior to the FSSI cause-selecting chart in the economic-statistical characteristics, even under two assignable causes.

INFLUENCE OF SPECIAL CAUSES ON STOCHASTIC PROCESS ADJUSTMENT

  • Lee, Jae-June;Mihye Ahn
    • Journal of the Korean Statistical Society
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    • 제33권2호
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    • pp.219-231
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    • 2004
  • Process adjustment is a complimentary tool to process monitoring in process control. Although original intention of process adjustment is not identifying a special cause, detection and elimination of special causes may lead to significant process improvement. In this paper, we examine the impact of special causes on process adjustment. The bias in the adjusted output process is derived for each type of special causes, and average run length (ARL) of the Shewhart chart applied to the adjusted output is computed for each special cause types. Numerical results are illustrated for the ARL of the Shewhart chart, thereupon seriousness of special causes on process adjustment is evaluated for each type of special causes.