• 제목/요약/키워드: statistical process control chart

검색결과 168건 처리시간 0.028초

Optimal Designs for Attribute Control Charts

  • Chung, Sung-Hee;Park, Sung-Hyun;Park, Jun-Oh
    • 한국통계학회:학술대회논문집
    • /
    • 한국통계학회 2003년도 추계 학술발표회 논문집
    • /
    • pp.97-103
    • /
    • 2003
  • Shewhart-type control charts have historically been used for attribute data, though they have ARL biased property and even are unable to detect the improvement of a process with some process parameters. So far most efforts have been made to improve the performance of attribute control charts in terms of faster detection of special causes without increasing the rates of false alarm. In this paper, control limits are proposed that yield an ARL (nearly) unbiased chart for attributes. Optimal design is also proposed for attribute control charts under a natural sense of criterion.

  • PDF

Estimation of Change Point in Process State on CUSUM ($\bar{x}$, s) Control Chart

  • Takemoto, Yasuhiko;Arizono, Ikuo
    • Industrial Engineering and Management Systems
    • /
    • 제8권3호
    • /
    • pp.139-147
    • /
    • 2009
  • Control charts are used to distinguish between chance and assignable causes in the variability of quality characteristics. When a control chart signals that an assignable cause is present, process engineers must initiate a search for the assignable cause of the process disturbance. Identifying the time of a process change could lead to simplifying the search for the assignable cause and less process down time, as well as help to reduce the probability of incorrectly identifying the assignable cause. The change point estimation by likelihood theory and the built-in change point estimation in a control chart have been discussed until now. In this article, we discuss two kinds of process change point estimation when the CUSUM ($\bar{x}$, s) control chart for monitoring process mean and variance simultaneously is operated. Throughout some numerical experiments about the performance of the change point estimation, the change point estimation techniques in the CUSUM ($\bar{x}$, s) control chart are considered.

Optimal Design of a EWMA Chart to Monitor the Normal Process Mean

  • Lee, Jae-Heon
    • 응용통계연구
    • /
    • 제25권3호
    • /
    • pp.465-470
    • /
    • 2012
  • EWMA(exponentially weighted moving average) charts and CUSUM(cumulative sum) charts are very effective to detect small shifts in the process mean. These charts have some control-chart parameters that allow the charts and be tuned and be more sensitive to certain shifts. The EWMA chart requires users to specify the value of a smoothing parameter, which can also be designed for the size of the mean shift. However, the size of the mean shift that occurs in applications is usually unknown and EWMA charts can perform poorly when the actual size of the mean shift is significantly different from the assumed size. In this paper, we propose the design procedure to find the optimal smoothing parameter of the EWMA chart when the size of the mean shift is unknown.

Economic Performance of an EWMA Chart for Monitoring MMSE-Controlled Processes

  • Lee, Jae-Heon;Yang, Wan-Youn
    • Journal of the Korean Data and Information Science Society
    • /
    • 제15권2호
    • /
    • pp.285-295
    • /
    • 2004
  • Statistical process control(SPC) and engineering process control(EPC) are two complementary strategies for quality improvement. An integrated process control(IPC) can use EPC to reduce the effect of predictable quality variations and SPC to monitor the process for detection of special causes. In this paper we assume an IMA(1,1) model as a disturbance process and an occurrence of a level shift in the process, and we consider the economic performance for applying an EWMA chart to monitor MMSE-controlled processes. The numerical results suggest that the IPC scheme in an IMA(1,1) disturbance model does not give additional advantages in the economic aspect.

  • PDF

A Study on the Monitoring of Reject Rate in High Yield Process

  • Nam, Ho-Soo
    • Journal of the Korean Data and Information Science Society
    • /
    • 제18권3호
    • /
    • pp.773-782
    • /
    • 2007
  • The statistical process control charts are very extensively used for monitoring of process mean, deviation, defect rate or reject rate. In this paper we consider a control chart to monitor the process reject rate in the high yield process, which is based on the observed cumulative probability of the number of items inspected until r defective items are observed. We first propose selection of the optimal value of r in the CPC-r charts, and also consider the usefulness of the chart in high yield process such as semiconductor or TFT-LCD manufacturing process.

  • PDF

Copula modelling for multivariate statistical process control: a review

  • Busababodhin, Piyapatr;Amphanthong, Pimpan
    • Communications for Statistical Applications and Methods
    • /
    • 제23권6호
    • /
    • pp.497-515
    • /
    • 2016
  • Modern processes often monitor more than one quality characteristic that are referred to as multivariate statistical process control (MSPC) procedures. The MSPC is the most rapidly developing sector of statistical process control and increases interest in the simultaneous inspection of several related quality characteristics. Most multivariate detection procedures based on a multi-normality assumptions are independent, but there are many processes that assume non-normality and correlation. Many multivariate control charts have a lack of related joint distribution. Copulas are tool to construct multivariate modelling and formalizing the dependence structure between random variables and applied in several fields. From copula literature review, there are a few copula to apply in MSPC that have multivariate control charts, and represent a successful tool to identify an out-of-control process. This paper presents various types of copulas modelling for the multivariate control chart. The performance measures of the control chart are the average run length (ARL) and the average number of observations to signal (ANOS). Furthermore, a Monte Carlo simulation is shown when the observations were from an exponential distribution.

카즈분포족에 대한 누적합 관리도 (CUSUM control chart for Katz family of distributions)

  • 조교영
    • Journal of the Korean Data and Information Science Society
    • /
    • 제22권1호
    • /
    • pp.29-35
    • /
    • 2011
  • 결점수를 모니터링하기 위한 통계적 공정관리는 생산공정에 널리 사용된다. 결점 수를 모니터링 하는데는 c-관리도가 사용된다. 전통적인 c-관리도는 표본에서 결점의 발생은 포아송분포를 따른다는 가정 하에서 만들어진다. 포아송분포에 대한 가정이 맞지 않을 때에는 X-관리도가 사용될 수 있다. 누적합 관리도는 공정의 작은 변화를 찾는데 유용한 것으로 알려져 있다. 본 논문에서는 다양한 Katz 분포족으로부터 생성된 계수자료에 대하여 3시그마 X-관리도와 누적합 관리도의 효율을 평균런의길이에 근거하여 비교 한다. 즉, 자료가 어떤 분포로부터 생성되었는지 알 수 없을 때, X-관리도와 누적합 관리도를 비교하는 것이다.

붓스트랩 방법을 이용한 로버스트 관리도 (Robust Control Chart using Bootstrap Method)

  • 송서일;조영찬;박현규
    • 산업경영시스템학회지
    • /
    • 제26권3호
    • /
    • pp.39-49
    • /
    • 2003
  • Statistical process cintrol is intended to assist operators of a stable system in monitoring whether a change has occurred in the process, and it uses several control charts as main tools. In design and use of control chart, it is rational that probability of false alarm is minimized in stable process and probability of detecting shifts is maximized in out-of-control. In this study, we establish bootstrap control limits for robust M-estimator chart by applying the bootstrap method, called resampling, which could not demand assumptions about pre-distribution when the process is skewed and/or the normality assumption is doubt. The results obtained in this study are summarized as follows : bootstrap M-estimator control chart is developed for applying bootstrap method to M-estimator chart, which is more robust to keep ARL when process contain contaminate quality characteristic.

단기 생산공정에 활용되는 SPC 기법의 비교 연구 (Comparison of Statistical Process Control Techniques for Short Production Run)

  • 서순근;이성재;김병태
    • 품질경영학회지
    • /
    • 제28권2호
    • /
    • pp.70-88
    • /
    • 2000
  • Short runs where it is neither possible nor practical to obtain sufficient subgroups to estimate accurately the control limit are common in modem business environments. In this study, the standardized control chart, Hillier's exact method, Q chart, EWMA(Exponentially Weighted Moving Average) chart for Q statistics and EWMA chart for mean and absolute deviation among many SPC(Statistical Process Control) techniques for short runs have been reviewed and advantages and disadvantages of these techniques are discussed. The simulation experiments to compare performances of these variable charts for process mean and variations are conducted for combination of subgroup size, scale and timing of shifts of process mean an/or standard deviation. Based upon simulation results, some guidelines for practitioners to choose short run SPC techniques are recommended.

  • PDF

경제적 손실을 고려한 기대손실 관리도의 설계 (Design of Expected Loss Control Chart Considering Economic Loss)

  • 김동혁;정영배
    • 산업경영시스템학회지
    • /
    • 제36권2호
    • /
    • pp.56-62
    • /
    • 2013
  • Control chart is representative tool of Statistical Process Control (SPC). But, it is not given information about the economic loss that occurs when a product is produced characteristic value does not match the target value of the process. In order to manage the process, we should consider not only stability of the variation also produce products with a high degree of matching the target value that is most ideal quality characteristics. There is a need for process control in consideration of economic loss. In this paper, we design a new control chart using the quadratic loss function of Taguchi. And we demonstrate effectiveness of new control chart by compare its ARL with ${\overline{x}}-R$ control chart.