• 제목/요약/키워드: spraying equipment

검색결과 39건 처리시간 0.03초

3D 스캔 시 품질향상을 위한 스프레이 도포 자동화 장비 개발 (Development of Auto-spray system to improve the quality of 3D Scanning Quality)

  • 김원섭;조재흥;김동수;김동규;홍석무
    • 한국산학기술학회논문지
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    • 제17권4호
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    • pp.100-105
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    • 2016
  • 3D 프린터의 증가에 따라 대량 생산이 아닌 소량 제품의 빠른 개발 시간을 고려하여 3D 스캐너의 활용도 점차 증가하고 있다. 소량 생산 개발 트렌드뿐만 아니라 최근 자동차 및 전자부품의 제조업에 있어서도 정밀 부품의 개발 및 검사, 측정 등의 품질 문제가 중요한 이슈로 떠오르고 있다. 최근 3D 스캐너 장비 효율성 및 인식기술은 지속적으로 향상되었지만, 이에 반해, 이를 준비하는 스프레이 작업은 시간이 많이 걸리고 환경문제가 유발되기 때문에 제조업 제품 개발자들은 자동스프레이 도포 시스템 개발에 대해 지속적으로 요구해 왔다. 본 연구를 통해서 3D 스캔 준비 작업으로 필요한 스프레이 자동 도포 장비를 개발하였으며, 스프레이 도포 시 균일하게 미세 분말이 도포 될 수 있도록 파라미터 세팅에 대해 실험적으로 연구하였다. 결과적으로 빠르고 쉬운 자동 스프레이 도포 장비가 개발 되었고, 이를 활용해서 3D 측정을 위한 준비 시간이 기존 대비 1/10수준으로 단축되었다. 또한 다양한 조건에 대한 비교를 통해 최적의 도포 조건을 실험적으로 제시하였다.

다구찌 방법을 이용한 BGA 현상 공정용 수직 습식 장비의 공정 최적화 (BGA Deveop Process Optimization for the Vertical Wet Equipment Using Taguchi Experiment)

  • 유선중
    • 한국진공학회지
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    • 제18권4호
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    • pp.310-317
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    • 2009
  • BGA 제조용 습식 현상 공정에 있어 기존의 수평 장비를 대체하여 수직 장비를 새로이 개발하였다. 수직 장비의 장점은 기판 표면의 소프트한 드라이필름 회로 패턴의 요철과 장비 구동부와의 직접적인 접촉을 배제함으로써 현상 공정 진행 중 회로 패턴의 손상을 최소화할 수 있다는 것이다. 본 연구에서는 개발된 수직 장비의 공정 특성을 최적화하기 위하여 다구찌 실험을 수행하였다. 수직 장비에 병렬로 동시 투입되는 2장의 기판에 대하여 공정 특성을 동일하게 하기 위해 적절한 잡음인자 및 제어가능인자를 선정하여 망소특성치 실험을 수행하였다. 실험 결과 현상 약품액의 온도 및 현상 스프레이에 노출되는 시간이 주요한 제어가능인자인 것으로 평가되었다. 최종적으로 회로 패턴의 손상 없이 현상 공정을 진행할 수 있는 최소 회로 선폭이 선형패턴의 경우 수평 장비 $13.8{\mu}m$ 대비 수직 장비는 $10.4{\mu}m$로, 닷 패턴의 경우 수평 장비 $22.1{\mu}m$ 대비 수직 장비는 $16.3{\mu}m$로 각각 향상된 결과를 얻을 수 있었다.

저온 분사 티타늄 코팅층의 특성 및 적층 거동에 미치는 분말 형상과 분말 예열의 영향 (Effects of Powder Morphology and Powder Preheating on the Properties and Deposition Behavior of Titanium Coating Layer Manufactured by Cold Spraying)

  • 황재남;이명주;김형준;오익현;이기안
    • 한국분말재료학회지
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    • 제19권5호
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    • pp.348-355
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    • 2012
  • Cold spray deposition using Titanium powder was carried out to investigate the effects of powder morphology and powder preheating on the coating properties such as porosity and hardness. The in-flight particle velocity of Ti powder in cold spray process was directly measured using the PIV (particle image velocimetry) equipment. Two types of powders (spherical and irregular ones) were used to manufacture cold sprayed coating layer. The results showed that the irregular morphology particle appeared higher in-flight particle velocity than that of the spherical one under the same process condition. The coating layer using irregular morphology powder represented lower porosity level and higher hardness. Two different preheating conditions (no preheating and preheating at $500^{\circ}C$) were used in the process of cold spraying. The porosity decreased and the hardness increased by conducting preheating at $500^{\circ}C$. It was found that the coating properties using different preheating conditions were dependent not on the particle velocity but on the deformation temperature of particle. The deposition mechanism of particles in cold spray process was also discussed based on the experimental results of in flight-particle velocity.

드론 방제의 최적화를 위한 딥러닝 기반의 밀도맵 추정 (Density map estimation based on deep-learning for pest control drone optimization)

  • 성백겸;한웅철;유승화;이춘구;강영호;우현호;이헌석;이대현
    • 드라이브 ㆍ 컨트롤
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    • 제21권2호
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    • pp.53-64
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    • 2024
  • Global population growth has resulted in an increased demand for food production. Simultaneously, aging rural communities have led to a decrease in the workforce, thereby increasing the demand for automation in agriculture. Drones are particularly useful for unmanned pest control fields. However, the current method of uniform spraying leads to environmental damage due to overuse of pesticides and drift by wind. To address this issue, it is necessary to enhance spraying performance through precise performance evaluation. Therefore, as a foundational study aimed at optimizing drone-based pest control technologies, this research evaluated water-sensitive paper (WSP) via density map estimation using convolutional neural networks (CNN) with a encoder-decoder structure. To achieve more accurate estimation, this study implemented multi-task learning, incorporating an additional classifier for image segmentation alongside the density map estimation classifier. The proposed model in this study resulted in a R-squared (R2) of 0.976 for coverage area in the evaluation data set, demonstrating satisfactory performance in evaluating WSP at various density levels. Further research is needed to improve the accuracy of spray result estimations and develop a real-time assessment technology in the field.

고고도 전자기파(HEMP)차폐를 위한 전자파 차폐 콘크리트 벽체 개발에 관한 실험적 연구 (An Experimental Study on the Development of Electromagnetic Shielding Concrete Wall for Shielding High-altitude Electromagnetic Pulse (HEMP))

  • 최현준;김형철;임상우;이한승
    • 콘크리트학회논문집
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    • 제29권2호
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    • pp.169-177
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    • 2017
  • 북한은 최근 핵무기의 일반적인 열, 폭풍, 방사능 피해가 아닌 전자 장비를 무력화시키기 위한 고고도 전자기파 탄을 개발 중인 것으로 예측되고 있다. 현재 군용 목적으로 사용되고 있는 HEMP 차폐 시설 중 차폐 판의 경우 전자파 차폐 효과가 뛰어난 금속 판이 사용되고 있으나 이러한 금속판들은 차폐 시설 제작 시 용접 부위에서의 전자파 유입 가능성 등 시공상의 어려움과 높은 비용이 문제시 되고 있는 실정이다. 이에 본 연구에서 차폐 시설을 따로 구축하지 않고 콘크리트 구조물 자체로써 전자파 차폐 효과를 확보하기 위하여 콘크리트 실험체에 전기전도성이 높은 재료를 혼입하였다. 또한, 실험체 중 가장 높은 차폐효과를 보인 2가지 수준과, 가장 낮은 차폐 효과를 보인 2가지 수준에 $100{\mu}m$ 아연-알루미늄 합금 금속용사 피막을 적용하였다. 실험 결과 전기전도성이 높은 재료를 혼입한 실험체는 MIL-STD-118-125-1 규격 최소 차폐 기준을 만족하지 못하였으나, 금속용사 피막을 적용한 실험체에서는 모두 최소 차폐 기준을 만족하였다. 결론적으로, $100{\mu}m$ 아연-알루미늄 합금 금속용사 피막이 HEMP 차폐에 높은 효율성을 가지고 있다고 판단된다.

Development on the Auto Showering System Concerning Bed Type for the Elderly: Focusing on Nozzle Optimization

  • Hong, Jae-Soo;Kim, Jong-Hyun;Chun, Keyoung-Jin
    • 대한인간공학회지
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    • 제31권2호
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    • pp.389-396
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    • 2012
  • Objective: The aim of this study is to design an auto showering system regarding bed type for old people or bedridden patients. Background: The rapid growth concerning the aging population leads to an increase in elderly bedridden patients living in senior care centers and hospitals where care givers have difficulty bathing older people with limited mobility. Method: In this study, a showering equipment for experiment was based on anthropometric and researching existing products. The nozzle position was optimized by showering tests and simulations using showering equipment. Results: The problems regarding the existing products were analyzed and the nozzle position was optimized through showering tests. The number, position, and spraying angle of the nozzle were optimized through showering simulations. The automatic showering system concerning bed type was designed by considering their results. Conclusion: When designing an automatic showering system, the most important design element involves determining the position of nozzle and angle of water injection and the number of nozzles. The system was developed by applying the results through user centered-research. Application: The user centered-research for developing products was applied directly in order to develop automatic baths, showering products etc. Furthermore, it was also available to be applied towards senior friendly products.

패키지 기판 습식 공정용 클램프 이송 장치의 개발 (Development of Clamp Type Transferring Mechanism for Package Substrate's Wet Process)

  • 유선중;허준연;조승현
    • 한국정밀공학회지
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    • 제28권2호
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    • pp.193-201
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    • 2011
  • Clamp type transferring mechanism for package substrate's wet processes was newly developed instead of conventional roller type transferring mechanism. Clamp type transferring mechanism has the advantages of reducing the panel deflection and of minimizing the contact problem between the panel and the transferring mechanism. Individual clamp of the mechanism has two distinct mechanical functions which are perfectly fixing a panel during the transferring and generating adequate tension for the panel. To determine the mechanical parameters of the clamp, panel deflection simulation was conducted and the result was verified by the panel deflection measurement. Also, fixing angle of a clamp could be determined by the free body force analysis of individual clamp. Finally clamp type transferring mechanism was actually manufactured and the transferring performance was verified during the water spraying condition of the package substrate's wet processes.

과불소탄소화물과 새로운 임펠러를 사용한 생물반응기의 특성 (Characteristics of a Bioreactor Using Perfluorocarbons and a New Impeller)

  • 조무환;김용락정재학김정목
    • KSBB Journal
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    • 제6권3호
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    • pp.231-240
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    • 1991
  • Recently, developments of large scale and high density cell culture methods have been the objects of many researches, because the demand of various pharmaceutical products produced by animal cell culture has been rapidly increasing. The cell culture equipment should have the requirements such as sufficient oxygen transfer and mixing, low shear stress and surface tension, and small foaming. In order to develop a proper bioreactor meeting these requirements simultaneously, a perfluorocarbon having high solubility of oxygen was sprayed into the medium as an oxygen carrier instead of air. Also, a new impeller was developed and combined together with the perfluorocarbon spraying system so as to design a new bioreartor for cell cultivation. The new impeller had better characteristics of mixing and oxygen transfer than the paddle and cell-lift impellers based on the same, shear rate. But, it was observed that the volumetric oxygen transfer coefficient of the new bioreactor decreased with increasing cell density during E. coli fermentation.

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과수원 내 다목적 살포에 적합한 이류체 노즐 개발에 관한 연구 (A Study on the Development of Two-phase Nozzle Suitable for Multi-purpose Spraying in Orchards)

  • 한광호;강태경;이동인;이철희
    • 드라이브 ㆍ 컨트롤
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    • 제17권4호
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    • pp.1-7
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    • 2020
  • In orchard or crop-growing environments, pesticides are sprayed using various nozzles to prevent pests and improve productivity. Nozzles currently in use are restricted for use in multi-purpose environments, thus, it is necessary to develop new nozzles. In this study, new two-phase nozzles are proposed to improve the performance of the nozzle (flow rate, spray angle, spray particle size). The performance of the two-phase nozzles are predicted through the CFD analysis and the performance of the nozzles is compared with the experiment. The experimental results showed that the proposed two-phase nozzles are available at relatively low operating pressure condition and are capable of extensive spray particle size control. Thus, the proposed nozzles are expected to be available in various orchard environments.

스마트건설에서 미세먼지 저감을 위한 감시드론 및 Water Fog 분사 드론을 활용하기 위한 사전 요건 분석 (Analysis of Prerequisites for Using Surveillance Drones and Water Fog Spraying Drones for Fine Dust Reduction in Smart Construction)

  • 김영현;한재구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 봄 학술논문 발표대회
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    • pp.249-250
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    • 2021
  • The use of smart equipment such as drones is increasing in construction sites. In particular, there are frequent cases where two or more drones must be used at the same time. This leads to different considerations than when operating a single unit. This study aims to analyze the requirements to be considered in the case of the operation of drones that monitor fine dust and drones that reduce fine dust in order to reduce fine dust generated in construction sites.

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