• Title/Summary/Keyword: sprayed concrete

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Laboratory Evaluation of Select Methods of Corrosion Prevention in Reinforced Concrete Bridges

  • Pritzl, Matthew D.;Tabatabai, Habib;Ghorbanpoor, Al
    • International Journal of Concrete Structures and Materials
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    • v.8 no.3
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    • pp.201-212
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    • 2014
  • Sixteen reinforced concrete laboratory specimens were used to evaluate a number of corrosion prevention methods under an accelerated (6 months) testing program. The use of galvanic thermal sprayed zinc, galvanic embedded anodes, a tri-silane sealer, an acrylic coating, and an epoxy/polyurethane coating was evaluated. The specimens received various treatments prior to exposure to accelerated corrosion. The performance of the treatments was evaluated with respect to corrosion currents, chloride ingress, extent of cracking, severity of rust staining, and visual inspection of the reinforcing steel after the conclusion of testing and dissection. Results indicated that the tri-silane sealer, the conjoint use of galvanic thermal sprayed zinc and epoxy/polyurethane coating, the epoxy/polyurethane coating, and acrylic coating performed better than the other methods tested. Higher chloride concentrations were measured in the vicinity of embedded zinc anodes.

Structural Performance of Reinforced Concrete Shear Columns Strengthened with Sprayed Fiber Reinforced Polymers (Sprayed FRP로 보강된 철근 콘크리트 전단기둥의 보강성능 평가)

  • Lee, Kang Seok;Byeon, In Hee;Lee, Moon Sung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.3
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    • pp.132-142
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    • 2007
  • In this study, a structural performance of R/C columns controlled by shear, strengthened with Sprayed FRP, was investigated. For this purpose, six 2/3-scaled column specimens were designed and tested by the pseudo-static reversed cyclic load under a constant axial load, which is 10% of the nominal axial strength of the column. Four specimens were strengthened by Sprayed FRP with different combinations of short fibers (carbon or glass) and resins (epoxy or vinyl ester). For comparison purpose, tests of a specimen strengthened with carbon fiber sheet (CFS) and a control specimen without strengthening were carried out, respectively. The result reveals that shear strengths and ductility capacities of columns strengthened with Sprayed FRP improved remarkably, compared to those of the control column, and the Sprayed FRP technique developed in this study is able to use the strengthening scheme of existing R/C columns.

Permanent Sprayed Concrete Tunnel Linings Waterproofed with Bonded Membranes. A Review of the Current State-of-the-art for Hard Rock Conditions

  • Holter, K.G.
    • Magazine of korean Tunnelling and Underground Space Association
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    • v.21 no.2
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    • pp.103-116
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    • 2019
  • Permanent sprayed concrete tunnel linings waterproofed with bonded membranes have been used at a number of important traffic projects over the last decade. Research has been carried out in several teams in order to increase the understanding of the function, properties and behavior of such linings under different loading and boundary conditions. The basic layout of this lining gives fundamental different system properties compared to the traditional lining systems. The main differences pertain to the groundwater exposure and the resulting hydraulic loading, the response of the concrete and membrane materials to this loading, as well as the geomechanically induced loading of the lining structure. The current understanding of the function and properties of such lining structures is presented in the paper based on review of recent research carried out in Norway, as well as field observations and monitoring carried over a several years. The influence of the water exposure on the final condition of the concrete and membrane materials has proven to be of vital importance for proper material testing and acceptance, assessments of the mechanical contribution of the bonded membrane, as well as assessments of the longterm durability of such linings. Obtaining realistic material parameters for the concrete and membrane materials subject to the boundary conditions posed by the groundwater exposure in an undrained structure is emphasized. Finally, some recent results from currently ongoing research on such linings, particularly the hydraulic response of the rock mass and the long term behavior of the concrete and membrane materials are presented.

An Experimental Study to Secure Electromagnetic Pulse Shielding Performance of Concrete Coated by an Arc Metal Spraying Process (아크 금속 용사 공법에 의해 코팅된 콘크리트의 전자기파 차폐 성능 확보를 위한 실험적 연구)

  • Jang, Jong-Min;Jeong, Hwa-Rang;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.6
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    • pp.519-527
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    • 2021
  • In this study, an electromagnetic pulse shielding effect was obtained by applying the arc metal spraying method to the ordinary concrete. For this study, to evaluate the electrical properties in the thickness of the metal sprayed coating, 8 types of metals(Cu, CuAl, CuNi, CuZn, Al, Zn, ZnAl, AlMg) were sprayed as coatings with a thickness of 100, 200 and 500㎛. The electrical conductivity on the surface was measured with a 4-pin probe, and an electromagnetic wave shielding effect test was performed according to KS. Based on the test results, 200 ㎛ was proposed as an optimal metal coating thickness for electromagnetic pulse shielding, and it was thermally sprayed on a 300×300×100mm concrete specimen to analyze the electromagnetic wave shielding performance. However, in the area of adhesion strength, the maximum was 1.11MPa, which was found to be less than 74% of the target performance.

Corrosion resistance performance of arc thermal sprayed Al and Al/epoxy dual metal polymeric coating in 3.5 wt.% NaCl-contaminated concrete pore solution (3.5 wt.% NaCl로 오염된 콘크리트 기공 용액에서 아크 용사 Al 및 Al/에폭시 이중 금속 고분자 코팅의 내식성 성능)

  • Singh, Jitendra Kumar;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.119-120
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    • 2023
  • Corrosion of the steel rebar in coastal environment caused huge economical loss of the globe. Therefore, coating on the steel rebar being used to mitigate the corrosion. In the present study, we have applied epoxy coating on arc thermal sprayed Al coating (a dual metal/polymeric coating) vis-à-vis compared with as coated one (Al coating). The corrosion studies were performed in simulated concrete pore solution with 3.5 wt. % NaCl solution. The morphology of the dual epoxy/Al coating is smooth while Al coating shows rankle and defects. Due to defects, Al coating is susceptible to corrosion while dual epoxy/Al coating has performed excellent compared to as coated one at extended period of immersion.

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Evaluation of Wet-Mixed High Strength Sprayed Polymer Mortar for Fire Resistance (내화용 고강도 습식 스프레이 폴리머 모르타르의 화재 저항성 평가)

  • Won, Jong-Pil;Choi, Seok-Won;Park, Chan-Gi;Park, Hae-Kyun
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.559-568
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    • 2006
  • The purpose of this study is to evaluate the mechanical performance and fire resistance of wet-mixed high strength sprayed polymer-modified mortar in order to protect tunnel lining system which are in the event of fire disaster. Since the current commercial fire-resistant materials reproduce the low strength issue of mortar, this study aims to provide an enhanced fire-resistant mortar with a proper strength. Normally, a large temperature gradient phenomenon arise in the vicinity of free surfaces which are fully exposed in the event of persistent flame. Thereby, the determination of optimal cover depth of wet-mixed high strength sprayed polymer-mortar(WHSPM) is important for fire-resistance of tunnel lining system. With comparison of current commercial fire-resistance materials and WHSPM, the experimental result of WHSPM shows the better fire-resistant performance than the others. In addition, the cover limitation should be controlled by minimum 4cm depth in order to avoid fire-induced damage.

Temperature Distribution of Wet-Mixed High Strength Sprayed Polymer Mortar for Fire Resistance of Tunnel (터널 내화용 고강도 습식 스프레이 폴리머 모르타르의 화재 발생시 내부온도분포)

  • Won, Jong Pil;Choi, Seok Won;Park, Chan Gi;Park, Hae Kyun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.4C
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    • pp.283-290
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    • 2006
  • Concrete has advantages in fire situations as it is non-combustible and has low thermal conductivity. However, concrete that is not designed against fire can experience significant explosive spalling from the build-up of pore pressures and internal tensile stresses when heated. In this study, the performance of wet-mixed high strength sprayed polymer mortar for fire resistance of tunnel system was evaluated by experimentally and numerically. The fire test was performed in fire resistance(electric) furnace according to RABT(Richtlinien fur die Ausstatung und den Betrieb von $Stra{\beta}entunneln$) time heating temperature curve, so as to evaluate the temperature distribution with cover thickness of wet-mixed high strength sprayed polymer mortar for fire resistance of tunnel system. Based on experimental results and numerical analysis, the proper cover thickness of wet-mixed high strength sprayed polymer mortar determined the more than 4cm.

Review about Thermal Stability Reinforcing Method of the Concrete Sidewall of the LNG Storage Tank Using Sprayed PUF (스프레이 PUF를 이용한 LNG 저장탱크 외조 벽체의 열적 안정성 강화 방법에 대한 고찰)

  • Lee, Yeongbeom;Choe, Keonhyeong;Yoon, Ihnsoo;Han, Chonghun
    • Journal of the Korean Institute of Gas
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    • v.18 no.1
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    • pp.17-24
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    • 2014
  • LNG storage tank is a facility to store liquefied natural gas (LNG) and its safety and stability to be greatly needed. When there is a LNG leakage in case of primary container problem, a special facility such as a bund wall should be constructed to store the leaked LNG. But this method makes the land usage inefficient and construction price high. So nowadays the full containment type LNG storage tank is selected instead of constructing a bund wall. In the full containment type tank, the concrete sidewall has the ability to store LNG temporarily. There are largely two methods to give the concrete sidewall the ability. In a method, rebar should be used when constructing the side wall of the LNG storage tank. In the other method, the protecting material such as sprayed polyurethane foam should be applied on the inner surface of the concrete sidewall. Sprayed PUF keeps the temperature of the sidewall above the specified temperature during the specified periods. Recently the thermal stability reinforcing method using sprayed polyurethane foam has been applied to all LNG storage tank built in Korea.

Development and performance verification of induced drainage method for leakage treatment in existing underground structures (운영중인 지하구조물 누수처리를 위한 유도배수공법 개발 및 성능 검증)

  • Kim, Dong-Gyou;Yim, Min-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.3
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    • pp.533-549
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    • 2017
  • In this study, drainage systems were proposed to drain the leakage of groundwater in the existing underground concrete structures. The system consists of drainage board, wire mesh, fixed nail, and mortar with mineral. In order to increase constructability, the drainage board and wire mesh were attached on the surface of cement concrete using the air nailer and fixed nail. The mortar with 30% of blast furnace slag was sprayed on the drainage board and wire mesh using the spray mortar equipment. The field test construction was carried out in a conventional concrete lining tunnel and concrete retaining wall for performance verification of the drainage system in the field. There was no problem with performance degradation in the drainage system for three years after construction. The bond strength tests were performed on the sprayed mortar at 14 days and about 3 years after field test construction. In case of attaching the wire mesh on the drainage board, the bond strengths of the sprayed mortar were 1.04 MPa at 14 days and 1.46 MPa about 3 years. In case of the drainage board without the wire mesh, the bond strengths of the sprayed mortar were 1.13 MPa at 14 days and 0.89 MPa, less than 1 MPa of bond strength criteria, about 3 years.

Evaluation of Durability on Latex Modified Mortar for maintenance in concrete structure (콘크리트 구조물 보수용 라텍스개질 모르타르의 내구성능 평가)

  • Sung, Sang-Kyoung;Park, Sung-Ki;Lee, Sang-Woo;Won, Jong-Pil;Park, Chan-Gi
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.633-636
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    • 2008
  • Concrete structures are occur many various deteriorations in the course of time and many efforts have progressed to improve on performance of concrete. The purpose of this study is to evaluate the durability of latex modified mortar in order to repair concrete structure which are happened deterioration. In this study, we tested plastic shrinkage, drying shirnkage, repeated freezing and thawing, permeability and resistance of chemical solution. Latex modified mortar and two kinds of sprayed polymer mortar used on durability test. As a result of test, latex modified repair mortar was exhibited durablilty improvement compared to the conventional sprayed polymer mortars. It is judged the fact that latex modified mortar have no problem in site application but additionally many research will be necessary.

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