• 제목/요약/키워드: spray pyrolysis process

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마이크로에멀전의 화염분무열분해(ESP)에 의한 α-알루미나 나노입자의 제조 (Preparation of α-Al2O3 Nanoparticles by flame Spray Pyrolysis (ESP) of Microemulsion)

  • 이상진;전병세
    • 한국세라믹학회지
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    • 제41권3호
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    • pp.242-246
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    • 2004
  • 화염분무열분해(FSP) 공정을 이용하여 결정질의 좁은 입도분포를 가지는 $\alpha$-알루미나 나노입자를 제조하였다. 초미분의 액적을 형성시키기 위해 전구체 용액으로서 연료인 등유를 연속상으로 하고 산화제인 알루미늄 질산염 수용액을 분산상으로 하는 유중수적(W/O)형의 마이크로에멀전을 제조하였다 0.5M 농도의 알루미늄 질산염 수용액을 10vol%, 등유 80vol%, 그리고 유용성 유화제 10vol%를 혼합하여 안정한 분산상태를 가지는 마이크로에멀전을 제조한 후, 이류체 노즐 분무기를 사용하여 0.03㎫의 공기 압력으로 분무하여 화염에 직접 노출시켰다. 제조된 생성물은 20에서 30 나노미터의 균일한 크기를 가지는 $\alpha$-알루미나 상으로 확인되었다.

수크로스 함유 분무용액으로부터 분무열분해 공정에 의한 미세 Ba-Nd-Ti-O 분말 합성 (Synthesis of Fine Ba-Nd-Ti-O Powders by Spray Pyrolysis from Spray Solution with Sucrose)

  • 고유나;정대수;구혜영;강윤찬
    • 한국재료학회지
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    • 제20권3호
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    • pp.142-147
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    • 2010
  • Nano-sized $BaNd_2Ti_5O_{14}$ powders were prepared by the spray pyrolysis process. Sucrose used as the organic additive enabled the formation of nano-sized $BaNd_2Ti_5O_{14}$ powders. The powders prepared from the spray solution without sucrose had a spherical shape, dense structure and micron size before and after calcination. However, the precursor powders prepared from the spray solution with sucrose had a large size, and hollow and porous morphology. The precursor powders had an amorphous crystal structure because of the short residence time of the powders inside the hot wall reactor. The complete decomposition of sucrose did not occur inside the hot wall reactor. Therefore, the precursor powders obtained from the spray solution with sucrose of 0.5M had a carbon content of 39.2wt.%. The powders obtained from the spray solution with sucrose of 0.5M had a slightly aggregated structure of nano-sized primary powders of $BaNd_2Ti_5O_{14}$ crystalline phase after calcination at $1000^{\circ}C$. The calcined powders turned into nano-sized $BaNd_2Ti_5O_{14}$ powders after milling. The mean size of the $BaNd_2Ti_5O_{14}$ powders was 125 nm.

염 보조 초음파 분무 열분해법을 이용한 ZrO2:Eu3+ 나노입자의 합성 및 발광 특성 (Synthesis and Photoluminescence Properties of ZrO2:Eu3+ Nanoparticles Using Salt-Assisted Ultrasonic Pyrolysis Process)

  • 황보영;임효령;이영인
    • 한국재료학회지
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    • 제27권5호
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    • pp.270-275
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    • 2017
  • Inorganic phosphors based on $ZrO_2:Eu^{3+}$ nanoparticles were synthesized by a salt-assisted ultrasonic spray pyrolysis process that is suitable for industrially-scalable production because of its continuous nature and because it does not require expensive precursors, long reaction time, physical templates or surfactant. This facile process results in the formation of tiny, highly crystalline spherical nanoparticles without hard agglomeration. The powder X-ray diffraction patterns of the $ZrO_2:Eu^{3+}$ (1-20 mol%) confirmed the body centered tetragonal phase. The average particle size, estimated from the Scherrer equation and from TEM images, was found to be approximately 11 nm. Photoluminescence (PL) emission was recorded under 266 nm excitation and shows an intense emission peak at 607 nm, along with other emission peaks at 580, 592 and 632 nm which are indicated in red.

Fabrication of Metallic Particle Dispersed Ceramic Based Nanocomposite Powders by the Spray Pyrolysis Process Using Ultrasonic Atomizer and Reduction Process

  • Choa, Y.H.;Kim, B.H.;Jeong, Y.K.;Chae, K.W.;T.Nakayama;T. Kusunose;T.Sekino;K. Niibara
    • 한국분말재료학회지
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    • 제8권3호
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    • pp.151-156
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    • 2001
  • MgO based nanocomposite powder including ferromagnetic iron particle dispersions, which can be available for the magnetic and catalytic applications, was fabricated by the spray pyrolysis process using ultra-sonic atomizer and reduction processes. Liquid source was prepared from iron (Fe)-nitrate, as a source of Fe nano-dispersion, and magnesium (Mg)-nitrate, as a source of MgO materials, with pure water solvent. After the chamber were heated to given temperatures (500~$^800{\circ}C$), the mist of liquid droplets generated by ultrasonic atomizer carried into the chamber by a carrier gas of air, and the ist was decomposed into Fe-oxide and MgO nano-powder. The obtained powders were reduced by hydrogen atmosphere at 600~$^800{\circ}C$. The reduction behavior was investigated by thermal gravity and hygrometry. After reduction, the aggregated sub-micron Fe/MgO powders were obtained, and each aggregated powder composed of nano-sized Fe/MgO materials. By the difference of the chamber temperature, the particle size of Fe and MgO was changed in a few 10 nm levels. Also, the nano-porous Fe-MgO sub-micron powders were obtained. Through this preparation process and the evaluation of phase and microstructure, it was concluded that the Fe/MgO nanocomposite powders with high surface area and the higher coercive force were successfully fabricated.

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분무열분해 공정에 의해 합성된 LiNiO2 분말의 특성 (Properties of LiNiO2 Powders Prepared by Spray Pyrolysis Process)

  • 주서희;강윤찬
    • 전기화학회지
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    • 제11권4호
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    • pp.297-303
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    • 2008
  • 구연산과 에틸렌 글리콜이 함유된 분무용액으로부터 분무열분해 공정에 의해 미세한 $LiNiO_2$ 분말들을 합성하였다. 마이크론 크기를 가지는 구형 형상 및 다공성의 전구체 분말들은 $800^{\circ}C$에서의 후열처리 후에 마이크론 크기 및 균일한 형태를 가지는 $LiNiO_2$ 분말로 전환되었다. 분무용액에 첨가된 구연산 및 에틸렌 글리콜의 농도가 0에서 1 M 까지 증가할 때 $LiNiO_2$ 분말들의 초기 방전 용량은 199 mAh/g 에서 171 mAh/g 까지 감소하였다. 구연산과 에틸렌 글리콜을 함 유한 분무용액으로부터 합성된 $LiNiO_2$ 분말은 리튬의 첨가량이 양론비보다 6 mol% 과량일 때 198 mAh/g의 최대 초기 방전 용량을 가졌다. 미세한 $LiNiO_2$ 분말은 0.1 C 의 전류 밀도하에서 30회 충방전 후에 방전 용량이 198 mAh/g 에서 163 mAh/g 으로 감소하였다.

초음파 분무 열분해 공정을 이용한 TiO2와 TiOF2 복합체 분말의 합성과 상 분율에 따른 광학적 성질 (Synthesis and Optical Properties of TiO2/TiOF2 Composite Powder with Controlled Phase Fractions via an Ultrasonic Spray Pyrolysis Process)

  • 황보영;박우영;이영인
    • 한국재료학회지
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    • 제27권6호
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    • pp.325-330
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    • 2017
  • Photoelectron-hole separation efficiency plays an important role in the enhancement of the photocatalytic activity of photocatalysts towards the degradation of organic molecules. In this study, $TiO_2/TiOF_2$ heterostructured composite powders with suitable band structures, which structures are able to separate photoelectron-hole pairs, have been synthesized using a simple and versatile ultrasonic spray pyrolysis process. In addition, their phase volume fractions have been controlled by varying the pyrolysis temperature from $400^{\circ}C$ to $800^{\circ}C$. The structural and optical properties of the synthesized powders have been characterized by X-ray diffraction, scanning electronic microscopy and UV-vis spectroscopy. The powder with a phase volume ratio close to 1, compared with single $TiOF_2$ and other composite powders with different phase volume fractions, was found to have superior photocatalytic activity for the degradation of rhodamine B. This result shows that the $TiO_2/TiOF_2$ heterostructure promotes the separation of the photoinduced electrons and holes and that this powder can be applicable to environmental cleaning applications.

초음파 분무열분해를 이용한 $MgB_2$ 분말 합성 (Synthesis of $MgB_2$ powders by ultrasonic spray pyrolysis)

  • 박성창;임영진;강성구;정준기;김찬중;김철진
    • 한국초전도ㆍ저온공학회논문지
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    • 제10권1호
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    • pp.19-23
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    • 2008
  • Spherical $MgB_2$ powders was synthesized with the ultrasonic spray pyrolysis(USP) process using aqueous solutions of boron and magnesium ion. The properties of synthesized $MgB_2$ powder were characterized by XRD, SEM and EDS. A small amount of MgO was detected as the secondary phase out of the synthesized powder and the ratios of $MgB_2$ to MgO increased with increasing furnace temperature. The particle size and morphology of $MgB_2$ powder were investigated with varying molar concentration of the boron and magnesium solution and furnace temperature between $600^{\circ}C$ and $1000^{\circ}C$ in $Ar/H_2$. The average particle size of $MgB_2$ showed narrow distribution ranging from 300nm to 400nm. The morphology of particles exhibited mostly spherical shapes and uniform distribution.

분무열분해 전구체를 사용한 규산아연 형광물질의 합성에 관한 연구 (The preparation of Zinc-Silicate phosphors by noble technique)

  • 김영일;이경희
    • 한국결정성장학회지
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    • 제8권2호
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    • pp.370-376
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    • 1998
  • 분무열분해된 전구체로부터 수열반응에 의해 분말 Zinc-Silicate 형광물질 합성에 대하여 연구하였다. 열분해 전구체를 사용한 수열반응의 특징은 고상반응에서의 분쇄시의 불순물의 함유를 배제하였으며, $250^{\circ}C$의 수열반응에 의해 $\alpha-Zn_2SiO_4$ 분말합성이 가능하였다.

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