• 제목/요약/키워드: spray drying method

검색결과 132건 처리시간 0.027초

시료채취 방법에 따른 작업 공정별 Toluene diisocyanates 포집농도 비교 (Comparison of Toluene Diisocyanate Concentrations Collected with Different Sampling Methods by Work Process)

  • 김성호;원종욱;김치년;정우진;노재훈
    • 한국산업보건학회지
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    • 제23권2호
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    • pp.95-102
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    • 2013
  • Objectives: The aim of this study is to present an appropriate sampling method for individual exposure assessment based on a comparison of toluene diisocyanate (TDI) concentrations collected through different sampling methods by work process type. Methods: Two plants handling TDIs in the Incheon area were selected. The samplings were taken during respective processes of spray painting, drying, grinding, and foaming, in which the production of TDIs took on different forms. For the sampling methods for airborne TDIs, open-face cassette holder, modified 2-piece cassette holder, and impinger were used, and the sampling was performed simultaneously at the same locations. Results: The comparison of TDI collection concentrations by each process depending on the sampling method showed high concentrations in the order of the impinger, modified 2-piece cassette holder, and open-face cassette holder for spray painting and foaming. In all processes with the exception of drying, TDI collection concentrations were higher for sampling done with the modified 2-piece cassette holder than with the open-face cassette holder. Conclusions: Based on these results, the modified 2-piece cassette holder was found to be a more appropriate sampling method than the open-face cassette holder when taking individual samples of TDIs from spray painting, grinding, and foaming processes. In particular, for individual exposure assessment of the spray painting process, which features comparatively high collection concentrations compared to the other processes, the use of a modified 2-piece cassette holder is considered appropriate.

플라즈마 용사용 $Al_2O_3/SS316$ 복합 분말 제조 및 경사 코팅충의 제조에 관한 연구 (Properties of Plasma Sprayed $Al_2O_3/SS316$ Graded Coatings)

  • 민재웅;송병길;김삼중;노재승;서동수
    • Journal of Welding and Joining
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    • 제20권2호
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    • pp.109-115
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    • 2002
  • In the case of using high temperature by coating ceramic/metal, large stress was produced due to difference of thermal expansion coefficient between those. And then lead to delamination. In order to relaxation of the stress A1$_2$O$_3$/SS316 composite powders with $10wt.%Al_2O_3$ compositional gradient and $10wt.%Al_2O_3$ agglomerated powder were made by spray drying method. These powders were sintered to improve the strength and to be plasma sprayed in order to fabricate the FGC(functionally graded coating). The influence of gun power, working distance and Ar pressure on the microstructure of the coating layer was studied in order to optimize the plasma spray conditions. It was proven that the optimum conditions were 40kw gun power, 5cm working distance and $100ft^3/h$ Ar flow for both powders. FGC with 10 compositional steps was fabricated and the total thickness was 1.3mm. FGC was heat treated at $1100^{\circ}C$for 10hours to evaluate the heat resisting characteristics.

지르코니아 충전이 지르코니아계 용사코팅층의 마모마찰에 미치는 영향 (Effect of Sealing Process on the Tribological Behavior of the Plasma Spray Zirconia Based Coatings)

  • 신종한;임대순;안효석
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.265-271
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    • 1998
  • High temperature wear behavior of plasma sprayed zirconia based coating sealing with zirconia sol were investigated for high temperature wear resistance application. The zirconia powders containing 2.5, 5.0, 7.5, 10.0 mol% of MoS$_2$, $Fe_2O_3$ for plasma spray were made by spray drying method. As-sprayed coating was sealed by zirconia-sol to fill up the pore and crack in coating. wear test were performed at temperature ranges from room temperature to 600$\circ$C. The microstructural changes of before and after sealing process were examined by SEM, XRD and EPMA. After sealing process, the porosity was decreased and micro-hardness was increased. The wear properties of coating after sealing process were improved by sealing of pores and cracks. The behavior of wear amount and coefficient of friction were same tendency to before sealing process.

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폐용제에 함유된 입자의 건조 및 분리용 연속식 순간 진공건조시스템 해석 (Analysis of a Continuous and Instantaneous Vacuum Drying System for Drying and Separation of Suspended Paricles in Waste Solvent)

  • 구재현;이재근
    • 자원리싸이클링
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    • 제9권4호
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    • pp.28-36
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    • 2000
  • 본 연구는 입자가 혼합된 용제를 이중판형 열교환기 내에서 가열 및 증발과정을 통해 건조이자와 용제로 분리하여 회수하기 위한 연속식 순간 진공건조 시스템 해석에관한 것이다. 진공건조시스템은 용제 공급펌프, 이중관형 열교환기, 진공 스프레이 챔버 및 응축기로 구성된다. 연속적으로 공급되는 용제는 이중관형 열교환기 내에서 가열, 팽창 및 증발되며 관 출구부에서 팽창된 증기가 진공 스프레이 챔버 내로 분사되고 증기는 응축기로 수송되어 용제로 회수되고 입자는 관성력에 의해 증기로부터 분리되어 건조된다ㅣ. 안료입자가 함유된 벤젠 및 알킬벤젠의 분리 및 회수성능 실험을 수행한 결과, 습분양 1.1%로 건조된 안료입자를 94% 회수하였고, 99.9 wt%의 고순도 벤젠을 88% 회수하였다. 평균직경이 $6.5\mu\textrm{m}$인 안료입자를 진공건조시스템의 이중관형 열교환기에서 관출구부의 고속 분사에 의한 폭발적 분산력에 의해 입경이 14%감소된 $5.6\mu\textrm{m}$ 크기의 건조 안료입자를 회수하였다. 따라서 진공건조시스템은 용제에 함유된 입자를 건조 및 분리하여 미분제 제품으로 히수하는데 효율적이며 폐용제 정제용으로 적용이 가능하다.

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유화법과 분무법에 의해 제조된 경구백신용 알긴산 마이크로스피어의 평가 (Evaluation of Alginate Microspheres Prepared by Emulsion and Spray Method for Oral Vaccine Delivery System)

  • 장혁;지웅길;맹필재;황성주
    • Journal of Pharmaceutical Investigation
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    • 제31권4호
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    • pp.241-256
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    • 2001
  • Alginate microspheres, containing fluorescein isothiocyanate-bovine serum albumin (FITC-BSA) or green fluorescent protein (GFP) were prepared and used as a model drug to develop the oral vaccine delivery system. The alginate microspheres were coated with poly-L-lysine or chitosan. Two methods, w/o-emulsion and spray, were used to prepare alginate microspheres. To optimize preparation conditions, effects of several factors on the particle size and particle morphology of microsphere, and loading efficiency of model antigen were investigated. In both preparation methods, the particle size and the loading efficiency were enhanced when the concentration of sodium alginate increased. In the w/o-emulsion preparation method, as the concentration of Span 80 was increased from 0.5% to 2%, the particle size was decreased, but the loading efficiency was increased. The higher the emulsification speed was, the smaller the particle size and loading efficiency were. The concentration of calcium chloride did not show any effect on the particle size and loading efficiency. In the spray preparation method, the particle size was increased as the nozzle pressure $(from\;1\;kgf/m^2\;to\;3\;kgf/m^2)$ and spray rate was raised. Increasing calcium chloride concentration (<7%) decreased the particle size, in contrast to no effect of calcium chloride concentration on the w/o-emulsion preparation method. Alginate microspheres prepared by two methods were different in the particle size and loading efficiency, the particle size of microspheres prepared by the spray method was about $2-6\;{\mu}m$, larger than that prepared by the w/o emulsion method $(about\;2{\mu}m)$, and the loading efficiency was also higher with spray method. Furthermore, drying process for the microspheres prepared by the spray was simpler and easier, compared with the w/o emulsion preparation. Therefore, the spray method was chosen to prepare alginate microspheres for further experiments. Release pattern of FITC-BSA in alginate microspheres was evaluated in simulated intestinal fluid and PBS (phosphate buffered saline). Dissolution rate of FITC-BSA from alginate/chitosan microsphere was lower than that from alginate microsphere and alginate/poly-L-lysine microsphere. By confocal laser scanning microscope, it was revealed that alginate/FITC-poly-L-lysine microspheres were present in close apposition epithelium of the Peyer's patches of rabbits following inoculation into lumen of intestine, which proved that microspheres could be taken up by Peyer's patch. In conclusion, it is suggested that alginate microsphere prepared by spray method, showing a particle size of & $10\;{\mu}m$ and a high loading efficiency, can be used as a model drug for the development of oral vaccine delivery system.

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Silk Fibroin Microsphere and Its Characterization

  • Yeo, Joo-Hong;Lee, Kwang-Gill;Lee, Yong-Woo;Kweon, Hae-Yong;Woo, Soon-Ok
    • International Journal of Industrial Entomology and Biomaterials
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    • 제6권2호
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    • pp.151-155
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    • 2003
  • Using gel filtration chromatography, high molecular silk fibroin with high purity was obtained and silk flbroin microsphere particles (SFMP) could be simply made by spray dryer method. Also, some of the physicochemical properties of SFMP and morphology were investigated. The average molecular weight of pure silk fibroin protein dissolved in calcium chloride is about 61,500g/㏖ as measured by gel permeation chromatography. SFMP was spherical in shape, and particles, sized average of 2 ${\pm}$ 10 ${\mu}$, were observed by SEM and particle analyzer, respectively. Obtaining microspheres particles by spray dryer method accelerated the transition from the random coil to the $\beta$-sheet structure during spray dryer treatment. It was identified by the basic fourier transform infrared spectroscopy of SFMP. The swelling ratio of SFMP is majorly dependent on the pH of the solution, not on the occurred gelation. The characteristic structure, which might be applicable to immobilization of drugs is superior to other matrix materials for the use of biomaterials with skin affinity.

Comparison of Oven-drying Methods for Determination of Moisture Content in Feed Ingredients

  • Ahn, J.Y.;Kil, D.Y.;Kong, C.;Kim, B.G.
    • Asian-Australasian Journal of Animal Sciences
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    • 제27권11호
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    • pp.1615-1622
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    • 2014
  • An accurate assessment of moisture content in feed ingredients is important because moisture influences the nutritional evaluation of feedstuffs. The objective of this study was to evaluate various methods for moisture content determination. In Exp. 1, the weight loss on drying (LOD) of corn, soybean meal (SBM), distillers dried grains with solubles (DDGS), whey permeate, whey powder, spray-dried porcine plasma (SDPP), fish meal, and a mixed diet of these 7 ingredients were measured by oven drying at $135^{\circ}C$ for 2 h. Additionally, the samples were dried at $105^{\circ}C$ for 3, 6, 9, 12, or 15 h. The LOD contents of the DDGS, whey permeate, and whey powder measured by drying at $135^{\circ}C$ for 2 h were greater than the values measured by drying at $105^{\circ}C$ for 3 h (p<0.05). All samples except SDPP (p = 0.70) dried at $105^{\circ}C$ for 6, 9, 12, or 15 h caused more LOD compared with the samples dried for at $105^{\circ}C$ for 3 h (p<0.05). The LOD contents of the individual ingredients were additive when dried at $105^{\circ}C$ regardless of drying time. In Exp. 2, moisture contents of corn, SBM, wheat, whey permeate, whey powder, lactose, and 2 sources of DDGS (DDGS1 and DDGS2) were measured by the Karl Fischer method, oven drying at $135^{\circ}C$ for 2 h, and oven drying at $125^{\circ}C$, $115^{\circ}C$, $105^{\circ}C$, or $95^{\circ}C$ for increasing drying time from 1 to 24 h. Drying samples at $135^{\circ}C$ for 2 h resulted in higher moisture content in whey permeate (7.5% vs 3.0%), whey powder (7.7% vs 3.8%), DDGS1 (11.4% vs 7.5%), and DDGS2 (13.1% vs 8.8%) compared with the Karl Fischer method (p<0.05). Whey permeate and whey powder were considerably darkened as the drying time increased. In conclusion, drying samples at $135^{\circ}C$ for 2 h is not appropriate for determining the moisture content in whey permeate, whey powder, or DDGS as well as the mixed diet containing these ingredients. The oven-drying method at $105^{\circ}C$ for 5 to 6 h appears to be appropriate for whey permeate and whey powder, and at $105^{\circ}C$ for 2 to 3 h for DDGS.

공침법에 의한 지르코니아분말의 합성 및 특성;II. ZrO2-3m/oY2O3의 특성 및 소결성 (A Synthesis and Characteristics for Zirconia Powders by Coprecipitation Method ; II. The Properties and Sinterabilities of ZrO2-3m/oY2O3)

  • 윤종석;이희수
    • 한국세라믹학회지
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    • 제26권4호
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    • pp.532-538
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    • 1989
  • The properties and sinterabilities of the ZrO2-3m/oY2O3 powders prepared by coprecipitation were investigated. The specific surface area and the total proe volume were decreased with the increasing pH of the sediments. The partially stabilized zirconia powders were fine powders with high specific surface area. The powders prepared by freeze drying method showed low tendency for agglomeration, and the powders obtained from spray drying method showed fine powders and narrow pore size distribution. At 140$0^{\circ}C$, their relative densities were up to 96%.

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공침법에 의한 ZrO2-Y2O3계 분말합성 및 특성;I. ZrO2-8m/o Y2O3의 특성 및 소결성 (A Synthesis and Characteristics for ZrO2-Y2O3 System Powders by Coprecipitation Method ; I. The Properties and Sinterabilities of ZrO2-8m/o Y2O3)

  • 방대규;윤종석;이희수
    • 한국세라믹학회지
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    • 제26권2호
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    • pp.242-248
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    • 1989
  • The powder properties and sinterability of ZrO2-8m/o Y2O3 prepared by coprecipitation were investigated. The specific surface area and the total pore volume were increased with increasing pH of sediment and using of ethyl alcohol for washing. The powders of prepared by freeze drying method were showed the smallest particle size and lowest agglomerate rate, and the powders obtained from spray drying method were showed porous structure. At 130$0^{\circ}C$, their relative density were 94-96%, so these sintered bodies have revealed high sinterability in spite of low sintering temperature.

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무가압분말충전성형법에 의한 다공성 세라믹스의 제조 및 특성 : I. 알루미나 (The Fabrication and Characteristics of Porous Alumina Ceramics by Pressureless Powder Packing Forming Method : I . Alumina)

  • 박정현;황명익;김동희;최환욱;김용남
    • 한국세라믹학회지
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    • 제36권6호
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    • pp.662-670
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    • 1999
  • Porous alumina was fabricated from pressureless powder packing forming method using powders granulated by spray drying. It was investigated the pore size distribution of fabricated porous alumina. The results of microstructural observation showed that intraganular pore size and intragranular pore size. At 1700$^{\circ}C$ there were no intragranular pores but it showed homogeneous distribution of intergranular pore size. The bending strength and shrinkage increased as porosity decreased. In case of thermal shock resistance sudden decrease of bending strength to $\Delta$T was not shown because intergranular large pore prevented sudden crack propagation.

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