• Title/Summary/Keyword: spinning condition

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Influence of spinning Condition For Hairiness (실의 방출 조건이 Hairiness에 미치는 영향)

  • 김보환
    • Journal of the Korean Professional Engineers Association
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    • v.33 no.5
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    • pp.38-44
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    • 2000
  • High Quality is requested by Consumers more and more, Accordingly, the Quality of Yarns should be followed to satisfy the Desire of Consumers. Therefore, Yarn Hairiness, which has effects on Touch, Handle, iud Dyeing, is one of important factor. In order to reduce Yarn Hairiness, various tests were made in Spinning process and the following Spinning conditions can be suggested. -. The Speed should be as lower as possible. -. Using proper Tension Disc on Winding process. -. Using Colletor on Ring Spinning process. -. Using proper Ring and Traveller :n Ring Spinning process To get the best results, continuous Trial tests should be carried-on.

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Physical Properties and Dyeability of Wool/Polyester Spun Blend Yarn and Its Fabrics Using Air Blowing and Electrostatic Spinning Technology(Cyclone) (공기분사 전기방적 기술(Cyclone)을 이용한 Wool/Polyester 혼섬사 소재의 물성 및 염색성)

  • Kim, Mikyung;Kim, Dongkwon;Jeong, Jaeseok;Jang, Bongsik
    • Textile Coloration and Finishing
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    • v.28 no.2
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    • pp.77-91
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    • 2016
  • Recently, the spun blend yarns with staple fibers and filaments are being developed in the spinning process using an air blowing and electrostatic spinning technology(cyclone) in order to enhance the soft feeling and the fine count spun blend yarn manufacturing competitiveness. In this study, the appropriate separation condition of polyester multifilament was examined according to the treatment condition of conductive agents and voltage on polyester multifilament in the newly developed cyclone spinning process. And it was investigated the physical properties and dyeability of the cyclone wool/polyester spun blend yarns and its wool composite fabrics in comparison with existing sirofil wool/polyester spun blend yarn and its fabrics. As the result, it is determined that the newly developed cyclone wool/polyester spun blend yarn applied fabrics has a superior quality level in terms of practicality.

Preparation and Physical Properties of Biodegradable High Performance PLA Fiber using Process Parameters (용융방사에 의한 생분해성 고강도 PLA 섬유 제조 공정 상 주요 공정 변수에 관한 연구)

  • Jeung, Woo Chang;Kim, Sam Soo;Lee, Sang Oh;Lee, Jaewoong
    • Textile Coloration and Finishing
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    • v.34 no.3
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    • pp.197-206
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    • 2022
  • The purpose of this study was to confirm the optimal spinning conditions for PLA (Polylactic acid) as a fiber forming polymer. According to the melt spinning test results of PLA, the optimal spinning temperature was 258℃. However, it needs to note that relatively high pack pressure was required for spinning at 258℃. At an elevated temperature, 262℃, mono filament was broken easily due to hydrolysis of PLA at a higher temperature. In case of fiber strength, it was confirmed that the draw ratios of 2.7 to 3.3 were optimal for maximum strength of melt spun PLA. Above the draw ratio, 3.3, the strength of the PLA fibers was lowered. It was presumed that cleavage of the PLA polymer chain over maximum elongation. The heat setting temperature of GR (Godet roller) showed that the maximum strength of the PLA fibers was revealed around 100℃. The degree of crystallinity and the strength of the PLA fibers were decreased above 100℃. The optimal take-up speed (Spinning speed) was around 4,000m/min. Thermal analysis of PLA showed 170℃ and 57℃ as Tm (melting temperature) and Tg (glass transition temperature), respectively.

Shrinkage and Creep Behavior of Annealed PET Filament in High Speed Spinning (고속방사 PET filament의 열처리에 따른 수축 및 Creep 거동에 관한 연구)

  • Park, Young-Kun;Koo, Ja-Gil;Chang, Dong-Ho
    • Textile Coloration and Finishing
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    • v.9 no.4
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    • pp.7-19
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    • 1997
  • The purpose of the study was to investigate the shrinkage and creep behavior of PET filaments which were prepared at various spinning speeds(3,300, 4,000, 5,000, 6,000, and 7,000m/min) and anneal($120^{\circ}$, 30min & $150^{\circ}$, 40min). In order to determine the shrinkage and creep behavior with the crystallinity change, PET filaments were treated with low(12$0^{\circ}C$, 30min) and high($150^{\circ}$, 40min) temperature conditions with hot air dryer under the constant tension. The results of the study were as follows: as the spinning speed increased, the degree of shrinkage and elongation of the sample treated by wet condition decreased. The sample with 0.01g/d of load under various spinning speeds showed shrinkage behavior and highest shrinkage ratio at $76^{\circ}$ which was Tg of PET. The degree of shrinkage and elongation of the treated sample was less than those of the untreated sample by wet treatment. Especially, there was less degree of shrinkage and elongation of the sample treated by higher temperature condition. In 3,300m/min of spinning speed the draw ratio of undrawn yarn of a mixture of a-axis orientation and c-axis orientation was 2.0, which is similar to the value of the traditional drawn yarn. Finally, there was a big range of shrinkage and elongation by wet treatment in 3,300 m/min of spinning speed.

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A study on Producing Technology of PET Spun Yarn and Fabric Development in using (PET 모우사 제조기술 및 직물개발)

  • Sim, Seung-Beom;Gwon, Sun-Taek;Park, Jong-Hui
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.10a
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    • pp.147-148
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    • 2008
  • This is studied about the development of new PET yarn having the new appearance and touch effect of Polyester(PET) Yarn as using spinning and texturing technology. The spinning technology is that we use the manufacturing technology caused to the denier difference of filaments composing of yarn. And the texturing technology is that we develope texturing condition caused to spun yarn effect as using filaments producing from the spinning processing.

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A Computational Study of Aerodynamic Characteristics of Spinning Sphere (회전하는 구의 공력특성에 수치해석적 연구)

  • Deshpande, S.V.;Lee, Y.K.;Kim, H.D.
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.223-226
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    • 2006
  • Computational Study of a sphere subjected to free stream flow and simultaneously subjected to spinning motion is carried out. Three dimensional compressible Navier-Stokes equations are solved using fully implicit finite volume scheme. SST(Shear Stress Transport) $k-{\omega}$ turbulence model is used. Aerodynamic characteristics being affected are studied. Validation of the numerical process is done for the no spin condition. Variation of drag coefficient and shock wave strength with increase in spinning rate is reported. Changes in the wake region of the sphere with respect to spinning speed are also observed.

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Effects of Spinning Speed and Heat Treatment on the Mechanical Property and Biodegradability of Polylactic Acid Fibers (제사속도와 열처리에 따른 polylactic acid 섬유의 물성 및 생분해성 변화)

  • Park Chung-Hee;Hong Eun-Young
    • Journal of the Korean Society of Clothing and Textiles
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    • v.30 no.4 s.152
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    • pp.607-614
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    • 2006
  • This study was carried out to suggest the optimal spinning process condition which provides a proper range of tenacity and biodegradability as textile fibers. The effects of the melt spinning speed and heat treatment on the mechanical property and biodegradability of polylactic acid fiber were investigated. Polylactic acid(PLA) was spun in a high spinning speed of $2000{\sim}4000m/min$. Each specimen was heat-treated at $100^{\circ}C$ during 30min. Mechanical properties such as breaking stress and the degree of crystallinity were evaluated using WAXS. Biodegradability was estimated from the decrease of breaking stress, weight loss, and the degree of crystallinity after soil burial. Experimental results revealed that heat treated specimens showed higher breaking stress than untreated specimens, but the increase was not so high as was expected from the remarkable change of crystallinity by heat treatment. It was concluded that breaking stress was more influenced by spinning speed than heat treatment. In the soil burial test, however biodegradability calculated from weight loss was more influenced by heat treatment than spinning speed.

Optimum Condition of Spinning for Rayon-like Yarn (Rayon-like 섬유의 최적 방사 조건)

  • Ahn, Young-Moo
    • Journal of Fashion Business
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    • v.12 no.1
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    • pp.120-128
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    • 2008
  • Rayon fiber as clothing material has silk-like property which relates to other synthetic fibers. It has many advantages that is required to women's clothes. However rayon has many shortcomings. Therefore this research is to spin rayon-like polyester which has high contraction property to be synthesized by previous research to solve those shortcomings and to maintain advantages of rayon. The contraction ratio of regular polyester is 30% and the contraction ratio of this synthesized polyester is over 60%. The spinning temperature of regular polyester ranges from $285^{\circ}C$ to $300^{\circ}C$. However, this copolymer is set range from $270^{\circ}C$ to $290^{\circ}C$, which is $10^{\circ}C$ less than regular polyester due to decreasing melting temperature. The spinning velocity effects the tensile strength and elongation of yarn magnificently. The high velocity of spinning makes yarn highly oriented, increases the tensile strength and decreases the elongation. This research defines the condition as following; draw ratio 2.734, First roller temperature $85^{\circ}C$, Slit heater temperature $175^{\circ}C$.

Preparation of Polyethylene Micro-fibers by High Speed Centrifugal Melt Spinning (초고속 용융 원심방사를 이용한 폴리에틸렌 마이크론 섬유의 제조)

  • Yang, Seong Baek;Lee, Jungeon;Ji, Byung Chul;Joo, Nam Sik;Yeum, Jeong Hyun
    • Textile Coloration and Finishing
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    • v.32 no.4
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    • pp.239-244
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    • 2020
  • Polyethylene (PE) micro-fiber have been prepared at different hot air temperature (60, 80 and 100 ℃) and different pressure (20, 40, 60 and 80 kPa) by melt centrifugal spinning technique. The parameters of melting centrifugal spinning including polymer contents, rotational velocity, temperature of hot air and pressure were optimized for the fabrication process. The study showed that 8000 rpm rotational velocity, 80 ℃ heated hot air and 40 kPa air pressure are the best condition to obtain uniform and strong PE fiber. The prepared PE fibers were analyzed by field emission scanning electron microscope and universal testing machine and found that fibers with reduced diameter and improved tensile strength are obtained at hot air condition.

Fabrication of mineral fiber via melt spinning method from blast furnace slag

  • Wang, Xiao-Song;Hur, Bo-Young
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.4
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    • pp.158-163
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    • 2014
  • Mineral fiber, or be called mineral wool when it assembles in large amounts, is a kind of wide applied man-made material with excellent thermal and acoustic insulation properties. In this work, mineral fiber was produced via melt spinning method by using iron blast furnace slag as raw material. Two critical experimental parameters for fabrication were investigated: melt pouring temperature and rotating speed of spinning wheels. The mineral fiber produced under the condition of melt pouring temperature $1500^{\circ}C$ and spinning speed 4000 rpm, showed the smoother surface and most quality, while the others had rough surfaces or with heavy shots. In general, mineral fibers with the size in the range of $12{\sim}49{\mu}m$ in diameter and 8~130 mm in length can be fabricated by this method, and the production rate is more than 34 wt.%, which could be up to 57 wt.% at maximum.