• Title/Summary/Keyword: smart sensor

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A Study on Sensor Data Analysis and Product Defect Improvement for Smart Factory (스마트 팩토리를 위한 센서 데이터 분석과 제품 불량 개선 연구)

  • Hwang, Sewong;Kim, Jonghyuk;Hwangbo, Hyunwoo
    • The Journal of Bigdata
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    • v.3 no.1
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    • pp.95-103
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    • 2018
  • In recent years, many people in the manufacturing field have been making efforts to increase efficiency while analyzing manufacturing data generated in the process according to the development of ICT technology. In this study, we propose a data mining based manufacturing process using decision tree algorithm (CHAID) as part of a smart factory. We used 432 sensor data from actual manufacturing plant collected for about 5 months to find out the variables that show a significant difference between the stable process period with low defect rate and the unstable process period with high defect rate. We set the range of the stable value of the variable to determine whether the selected final variable actually has an effect on the defect rate improvement. In addition, we measured the effect of the defect rate improvement by adjusting the process set-point so that the sensor did not deviate from the stable value range in the 14 day process. Through this, we expect to be able to provide empirical guidelines to improve the defect rate by utilizing and analyzing the process sensor data generated in the manufacturing industry.

Study on IoT-based Map Inside the Building and Fire Perception System (IoT 기반 건물 내부 지도 및 화재 안내 시스템에 관한 연구)

  • Moon, Sung-Ryong;Cho, Joon-Ho
    • Journal of Digital Convergence
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    • v.17 no.1
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    • pp.85-90
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    • 2019
  • This paper is a study on IoT based map inside the building and fire perception system using microprocessor and LABVIEW program. The smart control system implemented in this paper is designed to identify the location of fire by using microprocessor, flame detection sensor, carbon monoxide sensor and temperature sensor, and to guide the optimal travel route through Zigbee communication. And the proposed system uses QR code to interoperate with smartphone. The coordinator control verified that the sensor value of the smart control system installed through the LABVIEW software was confirmed. The IoT based control system studied in this paper was implemented with Arduino mega board and LABVIEW software, and the operation status was confirmed by display device and coordination.

A Study on Applicability of Embedded Smart Sensor for Concrete Curing Monitoring (콘크리트 양생 강도 모니터링을 위한 매립형 지능형 센서의 적용성 연구)

  • Park, Seung-Hee;Kim, Dong-Jin;Hong, Seok-Inn;Lee, Chang-Gil
    • Journal of the Korea Concrete Institute
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    • v.23 no.2
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    • pp.219-224
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    • 2011
  • In this study, a piezoelectric smart sensor that can be embedded inside of concrete structures is developed to investigate the early stage of concrete curing. A waterproof coating is used to protect the piezoelectric sensor from moistures of concrete mixture. Also, a mortar case is utilized to encapsulate the sensor to protect it from impact loads. To estimate the strength of concrete, a self-sense guided-wave actuated sensing technique is applied. In the guided wave, its velocity is varied according to the mechanical properties of concrete such as modulus of elasticity. Because modulus of elasticity directly affects the strength of concrete, the guidedwave's velocity also affects the concrete strength development. To verify the feasibility of using the proposed approach, the smart sensor was embedded into a 100MPa concrete cylinder and the self-sense guided wave is continuously measured throughout the curing process. The measurements showed that the propagation time (TOF) of the measured guided waves gradually decreased as the curing age increased. Especially, at the early age of the curing process, the variation of the TOF was very significant. Furthermore, the results showed that there is a linear relationship between the TOF of the self-sense guided waves and the strength of concrete existed. It is safe to conclude that the proposed approach can be used very effectively in monitoring of the strength development of high strength concrete structures.

Novel Intensity-Based Fiber Optic Vibration Sensor Using Mass-Spring Structure (질량-스프링 구조를 이용한 새로운 광세기 기반 광섬유 진동센서)

  • Yi, Hao;Kim, Hyeon-Ho;Choi, Sang-Jin;Pan, Jae-Kyung
    • Journal of the Institute of Electronics and Information Engineers
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    • v.51 no.6
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    • pp.78-86
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    • 2014
  • In this paper, a novel intensity-based fiber optic vibration sensor using a mass-spring structure, which consists of four serpentine flexure springs and a rectangular aperture within a proof mass, is proposed and its feasibility test is given by the simulation and experiment. An optical collimator is used to broaden the beam which is modulated by the displacement of the rectangular aperture within the proof mass. The proposed fiber optic vibration sensor has been analyzed and designed in terms of the optical and mechanical parts. A mechanical structure has been designed using theoretical analysis, mathematical modeling, and 3D FEM (Finite Element Method) simulation. The relative aperture displacement according to the base vibration is given using FEM simulation, while the output beam power according to the relative displacement is measured by experiment. The simulated sensor sensitivity of $15.731{\mu}W/G$ and detection range of ${\pm}6.087G$ are given. By using reference signal, the output signal with 0.75% relative error shows a good stability. The proposed vibration sensor structure has the advantages of a simple structure, low cost, and multi-point sensing characteristic. It also has the potential to be made by MEMS (Micro-Electro-Mechanical System) technology.

Smart Actuators Composed of Piezoelectric Ceramics and Highly Magnetostrictive films (압전세라믹 기판과 고자왜박막을 결합한 스마트액츄에이타)

  • Sin, Gwang-Ho;Arai, Ken-Ichi;Sa-Gong, Geon
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.49 no.5
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    • pp.289-293
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    • 2000
  • This paper presents a study on the linear compensation of nonlinear hysteric actuators using the highly magnetostrictive film pattern as a strain sensor. Elements had a hybrid structure, in which thin soft glass substrate with the highly magnetostrictive amorphous FeCoSiB film was bonded on the PZT piezoelectric substrate. The magnetostrictive film as a strain sensor detects the deflection of an actuator, and a voltage signal from the strain sensor related to the deflection of an actuator is used for the linear control of an actuator.

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A Methodology for Monitoring Prestressed Force of Bridges Using OFS-embedded Strand (광섬유센서가 내장된 강연선을 이용한 교량의 장력 모니터링 방법)

  • Kim, Hyoun-Wo;Kim, Jae-Min;Kim, Jin-Won;Kim, Young-Sang;Yun, Chung-Bang
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.133-138
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    • 2008
  • This study proposes a novel method for in-service evaluation of force in an external prestressing 7-wire tendon which is employed for retrofitting bridge superstructure. For this propose, a smart strand 7.0m long whose king wire is replaced by a steel tube and the FBG sensor, is developed. Performance of the strand is demonstrated through loading-unloading tests for a RC T-shaped beam 6.4m long. Finally, a couple of test results are presented to discuss effect of temperature change in the FBG sensor.

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Feasibility Study of Embedded FBG Sensors for the Smart Monitoring of High Pressure Composite Vessel (복합재 고압용기의 스마트 모니터링을 위한 FBG 센서의 삽입 적용성에 관한 연구)

  • Park, Sang-Wuk;Park, Sang-Oh;Kim, Chun-Gon
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.33-36
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    • 2005
  • In this research, for the smart health monitoring of the hydrogen storage high pressure composite vessel, the feasibility study of an embedded fiber Bragg grating(FBG) sensor is carried out. To verify strain measurement in various temperature environment which is needed for the hydrogen pressure vessel, tensile test of a composite specimen with both an embedded FBG sensor and a strain gauge is made in low temperature. Before we try a real-size hydrogen storage pressure vessel, a small & cheap composite pressure vessel having the same structure is fabricated with embedded FBG sensors and tested. In the case of an aluminum liner inside the vessel, survivability of FBG sensors at the interface is lower than the other areas.

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Error Correction Technique of Distance Measurement for ToF LIDAR Sensor

  • Moon, Yeon-Kug;Shim, Young Bo;Song, Hyoung-Kyu
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.12 no.2
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    • pp.960-973
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    • 2018
  • This paper presents design for error correcting algorithm of the time of flight (ToF) detection value in the light detection and ranging (LIDAR) system sensor. The walk error of ToF value is generated by change of the received signal power depending on distance between the LIDAR sensor and object. The proposed method efficiently compensates the ToF value error by the independent ToF value calculation from the received signal using both rising point and falling point. A constant error of ~0.05 m is obtained after the walk error correction while an increasing error up to ~1 m is obtained with conventional method.

Smart LCD using a-Si photo sensor

  • Hong, Sung-Jin;Kim, Jin-Hong;Shin, Kyung-Ju;Chai, Chong-Chul;Choi, Jung-Ye;Park, Cheol-Woo;Suk, Jun-Hyung
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.280-284
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    • 2005
  • Recently, the demands of the high quality LCD display device have increased. We have developed the smart LCD that photo sensor is integrated in. Amorphous silicon TFTs have photo leakage current characteristics when the channel of TFTs are lighted on. This characteristic has applied in our device. We expect that photo sensor integrated LCDs have lots of merits in mobile display device, note PC panel and LCD TV.

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