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Optimization of mineral admixtures and retarding admixture for high-performance concrete by the Taguchi method

  • Chao-Wei Tang
    • Computers and Concrete
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    • v.32 no.2
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    • pp.185-206
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    • 2023
  • This article aimed to explore the optimization of mineral admixtures and retarding admixture for high-performance concrete. In essence, fresh concrete can be regarded as a mixture in which both coarse and fine aggregates are suspended in a cement-based matrix paste. Based on this view, the test procedure was divided into three progressive stages of binder paste, mortar, and concrete to explore their rheological behavior and mechanical properties respectively. At each stage, there were four experimental control factors, and each factor had three levels. In order to reduce the workload of the experiment, the Taguchi method with an L9(34) orthogonal array and four controllable three-level factors was adopted. The test results show that the use of the Taguchi method effectively optimized the composition of high-performance concrete. The slump of the prepared concrete was above 18 cm, and the slump flow was above 50 cm, indicating that it had good workability. On the other hand, the 28-day compressive strength of the hardened concretes was between 31.3-59.8 MPa. Furthermore, the analysis of variance (ANOVA) results showed that the most significant factor affecting the initial setting time of the fresh concretes was the retarder dosage, and its contribution percentage was 62.66%. On the other hand, the ANOVA results show that the most significant factor affecting the 28-day compressive strength of the hardened concretes was the water to binder ratio, and its contribution percentage was 79.05%.

Flowability Properties of Combined High Flowing Self-Compacting Concrete to the Addition of Viscosity Agent (증점제 첨가량 변화에 따른 병용계 고유동 자기충전 콘크리트의 유동특성)

  • Choi, Yun-Wang;Jeong, Jae-Gwon;Eom, Joo-Han;Choi, Wook;Kim, Kyung-Hwan;Moon, Dae-Joong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.369-372
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    • 2008
  • In this research experimentally analyzes the flow characteristics of a combined High flowing Self-Compacting Concrete of which the viscosity agent and defoaming agent addition amount are changed, to make the combined High flowing Self-Compacting Concrete that can secure the required flow performance and air amount. As a result of the experiment, the slump flow of the combined High flowing Self-Compacting Concrete added with viscosity agent increases when the viscosity agent addition amount is 0.2%(${\times}$W %). When viscosity agent addition amount increases, viscosity agent shows that it largely deviates from the regulation value in the flow time of V-funnel, which is presented in the JSCE standards (grade 2). Also, all mixtures, except for mixtures added with viscosity agent, defoaming agent, and AE agent, do not meet a target air amount $4.5{\pm}1.5%$. High flowing Self-Compacting Concrete mixtureadded with defoaming agent shows that although time passes after its first mixture, its air amount reduces a little. Based on the experiment, we can know an optimal polymer amount to obtain the required flow performance

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A Study on Fluidity ability, Filling ability Properties of High Fluidity Concrete with Illite Powder (일라이트 미분말을 혼입한 고유동 콘크리트의 유동성 및 충전성에 관한 연구)

  • Lee, Dong-Un;Lee, Maeng-Gyo;Park, Hyun-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.12
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    • pp.8363-8369
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    • 2015
  • This study is to be investigate properties of workability, compacting and compressive strength replaced by the illite powder in high fluidity concrete. For this purpose, illite powder has replaced the binder of high fluidity concrete of 5%, 10%, 15%, 20%. After concrete mixing, slump flow test, reach time slump flow 500mm, O-lot test were conducted on fresh high fluidity concrete. And compressive strength was determined 28 days for the hardened high fluidity concrete specimens. According to the test results, the workability, filling height of high fluidity concrete were increased in 10% replacement of illite powder. Furthermore, the compressive strength of high fluidity concrete was increased in 10% replacement of illite powder.. It was possible to confirm that optimal mixture ratio of illite powder seems to exist, and it is shown to be 10% according to our experimental results.

Effects of silica fume, superplasticizer dosage and type of superplasticizer on the properties of normal and self-compacting concrete

  • Mazloom, Moosa;Soltani, Abolfazl;Karamloo, Mohammad;Hassanloo, Ahmad;Ranjbar, Asadollah
    • Advances in materials Research
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    • v.7 no.1
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    • pp.45-72
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    • 2018
  • In the present study, a special attention has been paid to the effects regarding the use of different superplasticizers in different dosages. To do so, 36 mixes of normal and self-compacting concrete with two water/binder ratios of 0.35 and 0.45, four different types of superplasticizer including melamine-formaldehyde, naphthalene-formaldehyde, carboxylic-ether and poly-carboxylate, four different superplasticizer/cement ratios of 0.4%, 0.8%, 1.2% and 1.6% and two silica fume/cement ratios of 0% and 10% have been cast. Moreover, the initial and final setting time of the pastes have been tested. For self-compacting mixes, flow time, slump flow, V-funnel, J-ring and L-box tests have been carried out as well as testing the compressive strength and rupture modulus. For normal concrete mixes,slump test has been conducted to assess the workability of the mix and then for each mix, the compressive strength and rupture modulus have been determined. The results indicate that in addition to the important role of superplasticizer type and dosage on fresh state properties of concrete, these parameters as well as the use of silica fume could affect the hardened state properties of the mixes. For instance, the mixes whose superplasticizer were poly-carboxylic-ether based showed better compressive and tensile strength than other mixes. Besides, the air contents showed robust dependency to the type of the superplasticizer. However, the use of silica fume decreased the air contents of the mixes.

Evaluation on Mechanical and Mixing Properties of Ultra-high Strength Concrete with fck=150MPa (150MPa 초고강도 콘크리트의 배합 및 재료역학특성 평가 연구)

  • Kang, Hoon;Ahn, Jong-Mun;Shin, Sung-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.3
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    • pp.113-120
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    • 2010
  • Ultra-High Strength Concrete (UHSC) demands a clear presentation of its mechanical properties, as distinct from normal strength concrete, and an evaluation of the serviceability of high-rise buildings that use ultra-high strength concrete. Ultra-high strength concrete fck=150MPa was manufactured with pre-mix cement, and an experimental study was conducted to evaluate the mixing properties and compressive strength, with the major variables being unit cement contents, water-binder ratio, and type of pre-mix cement. The test result showed that 150MPa concrete requires about 6~7 minutes of mixing time until each of the materials (ordinary Portland cement, silica fume, blast-furnace slag powder and anhydrite) are sufficiently revitalized. The slump flow of fresh concrete was shown to be about 700~800mm with the proper viscosity. The average value of concrete compressive strength was shown to be about 70% in 7 days, 85% in 14 days, and 95% in 28 days, for 56 days of concrete material age.

Basic Mixing and Mechanical Tests on High Ductile Fiber Reinforced Cementless Composites (고인성 섬유보강 무시멘트 복합체의 기초 배합 및 역학 실험)

  • Cho, Chang-Geun;Lim, Hyun-Jin;Yang, Keun-Hyeok;Song, Jin-Kyu;Lee, Bang-Yeon
    • Journal of the Korea Concrete Institute
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    • v.24 no.2
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    • pp.121-127
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    • 2012
  • Cement has been traditionally used as a main binding material of high ductile fiber reinforced cementitious composites. The purpose of this paper is to investigate the feasibility of using alkali-activated slag and polyvinyl alcohol (PVA) fibers for manufacturing high ductile fiber reinforced cementless composites. Two mixture proportions with proper flowability and mortar viscosity for easy fiber mixing and uniform fiber dispersion were selected based on alkali activators. Then, the slump flow, compression, uniaxial tension and bending tests were performed on the mixes to evaluate the basic properties of the composites. The cementless composites showed an average slump flow of 465 mm and tensile strain capacity of approximately 2% of due to formation of multiple micro-cracks. Test results demonstrated a feasibility of manufacturing high ductile fiber reinforced composites without using cement.

The Fundamental Properties of High-Strength Concrete Using Pre-mixed Cement Corresponding to Water Binder Ratio (물 결합재비 변화에 따른 프리믹스 시멘트를 사용한 고강도 콘크리트의 기초적 특성)

  • Jin, Cheong-Ri;Han, Dong-Yeop;Kim, Ki-Hoon;Hwang, Yin-Seong;Kim, Sung-Su;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.369-372
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    • 2008
  • This study analysis fundamental properties of high-strength concrete corresponding to W/B ratio for suggested table of high strength concrete, mixed with premixed cement. As a result of this study, the amount of using air entraining and high-range water reducing agent for intended slump flow and air content decreased as W/B increased, and the setting time corresponding to the W/B ratio delayed as W/B ratio increased except 20% W/B ratio. The compressive strength according to W/B ratio decreased as W/B ratio increased, and there was no great deferent as the intended slump flow. Also it could possible to use this study at work as the correlation coefficient is high enough as 0.9646 substituting B/W and compressive strength for the regression formula.

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A Study of the Characteristics of the High-Flowable Concrete (고유동콘크리트의 특성에 관한 실험적 연구)

  • Jeon, Hyun-Kyu;Kim, Dae-Hoi;Lee, Jong-Chan;Ji, Suk-Won;Yoo, Taek-Dong;Seo, Chee-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.2
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    • pp.129-134
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    • 2003
  • In this research, we used fly-ash and blast-furnace slag as substitute material of cement and fine aggregate, and we, through experiments, researched and analyzed the features of high-flowable concrete added high efficiency AE water reduction agent. The results are below. 1. Liquefaction generally presented high-slump flow value; on the other hand, partial segregation was observed in case of mixing proportion with 65 cm slump flow and above. This segregation was partially improved in accordance with mixing admixture. 2. Compressive strength according to mixing admixture and increasing mixing ratio of fly-ash were subject to be declined when it was initially cast-in, but its gap was improved when time was fully passed. 3. After mixing blast-furnace slag and fly-ash as substitute material, the result showed that the modulus of elasticity against freezing & melting was improved according to mixing blast-furnace slag and also increased in accordance with increasing pulverulent-body volume. 4. According to increasing the mixing volume of fly-ash, the durability factor was deteriorated because compressive strength became lower as well as air content was decreased when it was initially case-in. 5. The minimum air content to secure durability was 3.7%, for that reason, we had better secure admixture such as air entraining agent when cast-in high-flowable concrete.

A study of the fresh properties of Recycled ready-mixed soil materials (RRMSM)

  • Huang, Wen-Ling;Wang, Her-Yung;Chen, Jheng-Hung
    • Computers and Concrete
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    • v.17 no.6
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    • pp.787-799
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    • 2016
  • Climate anomalies in recent years, numerous natural disasters caused by landslides and a large amount of entrained sands and stones in Taiwan have created significant disasters and greater difficulties in subsequent reconstruction. How to respond to these problems efficaciously is an important issue. In this study, the sands and stones were doped with recycled materials (waste LCD glass sand, slag powder), and material was mixed for recycled ready-mixed soil. The study is based on security and economic principles, using flowability test to determine the water-binder ratio (W/B=2.4, 2.6, and 2.8), a fixed soil: sand ratio of 6:4 and a soil: sand: glass ratio of 6:2:2 as fine aggregate. Slag (at concentrations of 0%, 20%, and 40%) replaced the cement. The following tests were conducted: flowability, initial setting time, unit weight, drop-weight and compressive strength. The results show that the slump values are 220 -290 mm, the slump flow values are 460 -1030 mm, and the tube flow values are 240-590 mm, all conforming to the objectives of the design. The initial setting times are 945-1695 min. The unit weight deviations are 0.1-0.6%. The three groups of mixtures conform to the specification, being below 7.6 cm in the drop-weight test. In the compressive strength test, the water-binder ratios for 2.4 are optimal ($13.78-17.84kgf/cm^2$). The results show that Recycled ready-mixed soil materials (RRMSM) possesses excellent flowability. The other properties, applied to backfill engineering, can effectively save costs and are conducive to environmental protection.

Properties of Antiwashout Underwater Concrete Containing Fly Ash (플라이애시를 혼합한 수중불분리성 콘크리트의 제물성)

  • 문한영;김성수;이재준;전중규
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.609-612
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    • 1999
  • Recently, the antiwashout underwater concrete with an antiwashout admixtures has been increasingly used for underwater structures. However, the credibility of antiwashout underwater concrete was brought up as problems because it seldom was applied to fields. In this study, experiments were made on the basic properties of antiwashout underwater concrete replaced with fly ash up to 30% to improve its properties. Resultant to the test, we got the results as follow; funnel flow time was decreased, the slump flow was increased and the elevation of head was decreased rapidly whereas the amount of suspended solids became high, pH became low. In view of 70%, the standard ratio of compressive strengths between cast in water and in air, it was obtained the result that the ratio was over 90% at 28days.

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