• Title/Summary/Keyword: sintering shrinkage

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Fabrication of Porous Yttria-Stabilized Zirconias Controlled by Additives

  • Paek, Yeong-Kyeun;Oh, Kyung-Sik;Lee, Hyuk-Jae
    • Journal of the Korean Ceramic Society
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    • v.44 no.2 s.297
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    • pp.79-83
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    • 2007
  • To fabricate a thick, porous yttria-stabilized zirconia without cracking and warping, a method for the simultaneous control of the porosity and shrinkage was designed. As a pore former, a potato starch was used. For the control of shrinkage the oxidation of Al metal particles was used. For the sintering of the above powder mixtures, a partial sintering technique was used at $1300^{\circ}C$ for 10 min in air. Upon adding the additives, high open porosity above 53% and a low shrinkage level were obtained. As a result cracking and warping of the sintered body were deterred. This outcome most likely resulted from the compensation of sintering shrinkage due to the volume expansion caused by oxidation of the Al metal particles during heat-treatment.

Sintering Distortion of Barrier Ribs Formed via Capillary Molding Route

  • Chang, Tae-Jung;Kim, Yong-Seog
    • 한국정보디스플레이학회:학술대회논문집
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    • 2003.07a
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    • pp.362-364
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    • 2003
  • In this study, sintering behavior of closed-cell type barrier ribs formed via capillary molding route was examined. Sintering of the molded barrier ribs revealed asymmetric shrinkage, leading to distortion of the cells. The effects of the parameters such as solid loading in the paste, presintering temperature, and morphology of the barrier ribs on the sintering shrinkage of the barrier ribs were investigated.

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Control of Glass Infiltration at the Al2O3/Glass/Al2O3 Interface

  • Jo, Tae-Jin;Yeo, Dong-Hun;Shin, Hyo-Soon;Hong, Youn-Woo;Cho, Yong-Soo
    • Transactions on Electrical and Electronic Materials
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    • v.12 no.1
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    • pp.32-34
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    • 2011
  • A zero-shrinkage sintering process in which the shrinkage of the x-y axis is controlled to be zero is in great demand due to the high integration trend in ceramic modules. Among the zero-shrinkage sintering processes available, the glass infiltration method proposed in the preliminary study with an $Al_2O_3/Glass/Al_2O_3$ structure is one promising method. However, problems exist in regard to the glass infiltration method, including partially incomplete joining between $Al_2O_3$ and glass layers due to the precipitate of Ti-Pb rich phase during the sintering process. Therefore, we wish to solve the de-lamination problems and suggest a mechanism for delamination and the solutions in the zero-shrinkage low temperature co-fired ceramic (LTCC) layers. The de-lamination problems diminished using the Pb-BSi-O glass without $TiO_2$ in Pb-B-Ti-Si-O glass and produced a very dense zero-shrinkage LTCC.

Observation of Densification Behavior during the Sintering of Ni-added $MoSi_2$ Powder Compacts (Ni을 첨가한 $MoSi_2$분말성형체의 소결시 치밀화거동의 관찰)

  • 이승익
    • Journal of Powder Materials
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    • v.4 no.4
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    • pp.298-303
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    • 1997
  • The activated sintering behavior of $MoSi_2$ powder compacts with addition of 0.5 and 1.0 wt.%Ni during the sintering under As atmosphere was studied. The shrinkage was measured and the microstructures were observed by SEM (scanning electron microscopy) and BEI (backscattered electron image) along with the phase analysis by EDS during heating up to 155$0^{\circ}C$ and holding for various time at 155$0^{\circ}C$. The most of shrinkage occurred upon heating and 92% of theoretical density was attained after sintering for 1 hr at 155$0^{\circ}C$. However, little shrinkage ensued even for prolonged sintering over 1 hr at 155$0^{\circ}C$. A liquid film formed at about 135$0^{\circ}C$ along necks and grain boundaries. The polyhedral grain structure composed of $(Mo,Ni)_5Si_3$and $Ni_2Si$ across the $MoSi_2$ grain boundary developed at 155$0^{\circ}C$. It was concluded that the activated sintering of $MoSi_2$ powder by Ni led to the diffusion of Si into Ni decreasing the liquidus temperature and the enhanced diffusion of Mo and Si through such a liquid phase and/or interboundary of $(Mo,Ni)_5Si_3$.

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Shrinkage Control with Variation of Lamination Condition in Multilayer Ceramics (다층세라믹스 제조시 적층 공정 변수에 따른 수축율 조절)

  • 성재석;구기덕;윤종광
    • Journal of the Korean Ceramic Society
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    • v.33 no.11
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    • pp.1253-1259
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    • 1996
  • In the fabrication of alumina-based multilayer ceramics sintering shrinkages with lamination conditions such as lamination pressure temperature and laminating with and without press die were compared. The sintering shrinkage was affected substantially by lamination pressure and temperature and in the case of laminatino without press die the lower laminated density and a large difference in shrinkage with direction were observed. These results can be explained by introducing a new factor which is the ratio of the changes of areas before and after lamination.

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Determination of Surface Diffusivities of Oxides by the Combined Sintering (소결에 의한 산화물촉매의 표면확산계수의 측정)

  • 문세기;유경옥;김형진
    • Journal of the Korean Ceramic Society
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    • v.14 no.2
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    • pp.73-77
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    • 1977
  • The surface diffusion coefficients for nickel, nickel oxide, cuppric oxide, cobalt oxide, alumina and ferric oxide have been determined at various temperatures using the sintering technique. This investigation is based on the model accounting for the sum of the contribution of volume and surface diffusion to the overall shrinkage rate during the initial stage of sintering. Simultaneous measurements of shrinkages and shrinkage rates of the materials compacts were conducted for various annealing times, the results of which were then correlated to the diffusion coefficient.

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Simulation of Sintering for the Complex Ceramic Bodies by NASTRAN

  • Lee, Sang-Ki;Kim, Hyung-Jong;Lee, June-Gunn
    • The Korean Journal of Ceramics
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    • v.5 no.3
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    • pp.235-238
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    • 1999
  • In a ceramic green body, some degree of nonuniformity in density always presents. These differences in green density will appear as nonuniform shrinkage after sintering takes place. For the complex ceramic bodies with various curves and angles, therefore, it is quite difficult to foresee the final dimensions precisely after sintering. This simulation study shows that, considering the sintering process as a thermal shrinkage phenomenon, the use of NASTRAN enables to predict the precise shape of a sintered body. Based on this result, 'the reverse engineering technique' has been developed that can unfold the exact dimensions of a green body to have the desired shape after sintering. This approach will provide a simple and useful tool for ceramic engineers to fabricate complicate bodies with tight dimensional tolerances.

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Sintering Behavior of Bimodal Size-Distributed Alumina Powder Mixtures (이중분포를 갖는 알루미나 혼합분체의 소결겨동)

  • 이정아;김정주
    • Journal of the Korean Ceramic Society
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    • v.36 no.7
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    • pp.718-724
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    • 1999
  • Densification and grain growth behavior of bimodal size distributed alumina powder mixtures were investigated as a function of amount of coarse alumina powder. The specimens which contained coarse alumina powder for 60to 80wt% showed the highest green density. The amount of shrinkage of sintered specimen lineraly decreased with the increase of coarse alumina powder up to the content that showed the highest green density and then further addition of coarse alumina powder led to drastic decrease of shrinkage of specimen. Especially crack-like void were concurrently revealed in the sintered body with addition of coarse alumina powder above 60wt% When the sintering temperature increased up to 1650$^{\circ}C$ the amount of shrinkage of specimen linearly decreased and the grain growth were also retarded with increase of coarse lauminia powder.

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Making Alumina Microcomponents from Al Powder

  • Kim, J.S.;Jiang, K.;Falticeanu, L.;Daviesd, G.J.;Chang, I.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.864-865
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    • 2006
  • Alumina microcomponents have distinguishing advantages over Si counterpart. However, the shrinkage of alumina, as high as 20%, makes it difficult to produce precision components meeting a high tolerance. A new fabrication process presented to greatly reduce the shrinkage by producing alumina microcomponents from ultrafine Al powder. The process consists of forming Al powder components through sintering and turning the Al powder component into alumina. In this way, the shrinkage occurring in sintering the Al powder component will be compensated by the expansion appearing when the Al powder component turns into alumina. The process has proven successful.

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A Study on the Sintering Behavior of Nanostructured W-30 wt%Cu Composite Powder by Dilatometry (Dilatometric 분석에 의한 나노구조 W-30 wt%Cu 복합분말의 소결거동연구)

  • 류성수
    • Journal of Powder Materials
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    • v.7 no.2
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    • pp.93-101
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    • 2000
  • In order to clarify the enhanced sintering behavior of nanostructured(NS) W-Cu powder prepared by mechaincal alloying, the sintering behavior during heating stage was analysed by a dilatometry with various heating rates. The sintering of NS W-Cu powders was characterized by the densification of two stages, having two peaks in shrinkage rate curves. The temperature at which the first peak appear was much lower than Cu melting point, and dependent on heating rate. On the basis of the shrinkage rate curves and the microstructural observation, the coupling effect of nanocrystalline W-grain growth and the liquid-like behavior of Cu phase was suggested as a possible mechanism for the enhanced sintering of NS W-Cu powder in the state.

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