• Title/Summary/Keyword: shrinkage control

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On the Weld-Induced Deformation Control of Ship's Thin Plate Block (II) (선체 박판구조의 용접변형 제어에 관한 연구(II))

  • Lee, Joo-Sung;Kim, Cheul-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.5
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    • pp.504-508
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    • 2007
  • In the case of thin plate blocks, buckling deformation due to longitudinal shrinkage is the most important weld-induced deformation. This paper is concerned with developing the formula to predict the longitudinal shrinkage due to welding, in which mechanical tension effect in welding direction is accounted for. For this purpose, bead on plate welding test has been carried out for the 27 thin plate specimens with varying welding conditions and magnitude of tensile load. Empirical formula of predicting the longitudinal shrinkage has been derived based on the results of welding test, in which effect of mechanical tension is included. The derived formula can be usefully used in predicting the level of tensile load to reduce the longitudinal shrinkage.

Shrinkage Control with Variation of Lamination Condition in Multilayer Ceramics (다층세라믹스 제조시 적층 공정 변수에 따른 수축율 조절)

  • 성재석;구기덕;윤종광
    • Journal of the Korean Ceramic Society
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    • v.33 no.11
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    • pp.1253-1259
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    • 1996
  • In the fabrication of alumina-based multilayer ceramics sintering shrinkages with lamination conditions such as lamination pressure temperature and laminating with and without press die were compared. The sintering shrinkage was affected substantially by lamination pressure and temperature and in the case of laminatino without press die the lower laminated density and a large difference in shrinkage with direction were observed. These results can be explained by introducing a new factor which is the ratio of the changes of areas before and after lamination.

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A Study on the Part Shrinkage in Injection Molded Annular Shaped Product for Glass Reinforced Polycarbonate (유리섬유 강화 폴리카보네이트의 환상형상부품 사출성형시 성형수축에 관한 연구)

  • Lee, Mina;Lyu, Min-Young
    • Elastomers and Composites
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    • v.48 no.4
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    • pp.300-305
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    • 2013
  • Part shrinkage in injection molding is inevitable phenomenon. Thus, it is necessary not only study on the reducing part shrinkage but characterization of part shrinkage. In this study, part shrinkage in injection molded 2.5 dimensional annular shaped specimens has been studied using glass fiber reinforced PC. Annular shaped specimens were designed with various sizes of outer diameter and thickness. Injection temperature, packing time and packing pressure were selected for operational conditions. Profile variations of outer and inner diameters of molded specimens for various operational conditions were investigated. Sizes of outer and inner diameters of injection molded specimens were smaller than the sizes of mold. Part shrinkage decreased as outer diameter and thickness increased. Part shrinkage showed anisotropic behavior and it depended upon gate location. Subsequently, molded specimens were not circular but oval in shape, and showed the largest shrinkage in the direction of gate. It was realized that the mold design such as gate design is important to control the shape of molded products.

Progress of the StereoLithography Product's Shape Accuracy by Temperature Control of the Resin (광경화성 수지의 온도 제어에 의한 광조형물의 형상 정밀도 향상)

  • 김성환;이은덕;백인환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.808-811
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    • 2000
  • The product of stereolithography is consist of gathering the single strand. Therefore the accuracy of the shape is related to the linear shrinkage of the single strand. The resin temperature change affect on curing properties. This article will propose the interaction between material temperature and shape accuracy by resin temperature control. The main concern of this article is related to the improvement of end product's shape accuracy by the persuit for the filles curing criterion.

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Effect of Processing Parameters on the Densification-Behaviors by Low Shrinkage in Clay Materials (점토질소지의 공정제어에 따른 저수축 치밀화효과)

  • 임희진;최성철;이응상;이진성
    • Journal of the Korean Ceramic Society
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    • v.33 no.7
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    • pp.725-734
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    • 1996
  • Shrinkage behaviors associated with forming drying and firing processes could be a driving force for the densification in materials. Low shrinkage-densification behaviors in clay materials have been shown to be highly dependent upon the processing parameters including particle size effect and kinetic behaviors caused by phases transformation characteristics. Chamottes pre-treated at 90$0^{\circ}C$ and 120$0^{\circ}C$ had dominent influence upon shrinkage control of materials during heat-treatment. But Coarse chamotte particles heat-treated at 120$0^{\circ}C$ did not contri-bute to any densification behaviors in clay materials while these added coarse particles could enhance near-net-shape control. Microstructure / property relationships in clay materials have been thought to be directly influenced by optimized characteristics between low shrinkage and densification behaviors.

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A Study on Measurement of Shrinkage of Molded Plastics in a Microcellular Foaming Injection Molding Process (초미세 발포 사출 성형 공정에서 성형된 플라스틱의 수축률 측정에 관한 연구)

  • Hwang, Yun-Dong;Cha, Sung-Woon;Lee, Jung-Hyun
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.621-626
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    • 2001
  • Microcellular foaming process was developed at MIT in 1980's to save a quantity of raw materials and improve mechanical properties. There are many process variables in appling microcellular foaming process to the conventional injection molding process. Of all process variables, part dimension control and shrinkage are the most influential on the post molded dimension. The post molding dimensional change of thermoplastic resins is important to tool designers for predicting the specific difference of molded part vs. actual mold cavity. Generally, articles injection molded are smaller in size than the cavity; hence, the term shrinkage factor is used to define the allowance a designer specifies. It is important to consider the factors that influence molded part dimension. According to ASTM Designation: D 955, shrinkage from mold dimensions of molded plastics was measured. In injection molding, the difference between the dimensions of the mold and of the molded article produced therein from a given material may vary according to the design and operation of the mold. In this paper, shrinkage data of molded plastic parts was obtained. It can be an important information for designing optimum mold system in a microcellular foaming injection molding process.

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Control of Glass Infiltration at the Al2O3/Glass/Al2O3 Interface

  • Jo, Tae-Jin;Yeo, Dong-Hun;Shin, Hyo-Soon;Hong, Youn-Woo;Cho, Yong-Soo
    • Transactions on Electrical and Electronic Materials
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    • v.12 no.1
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    • pp.32-34
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    • 2011
  • A zero-shrinkage sintering process in which the shrinkage of the x-y axis is controlled to be zero is in great demand due to the high integration trend in ceramic modules. Among the zero-shrinkage sintering processes available, the glass infiltration method proposed in the preliminary study with an $Al_2O_3/Glass/Al_2O_3$ structure is one promising method. However, problems exist in regard to the glass infiltration method, including partially incomplete joining between $Al_2O_3$ and glass layers due to the precipitate of Ti-Pb rich phase during the sintering process. Therefore, we wish to solve the de-lamination problems and suggest a mechanism for delamination and the solutions in the zero-shrinkage low temperature co-fired ceramic (LTCC) layers. The de-lamination problems diminished using the Pb-BSi-O glass without $TiO_2$ in Pb-B-Ti-Si-O glass and produced a very dense zero-shrinkage LTCC.

Control of De-Lamination Phenomena in LTCC Zero-Shrinkage by Glass Infiltration Method

  • Jo, Tae-Jin;Yeo, Dong-Hun
    • Transactions on Electrical and Electronic Materials
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    • v.13 no.1
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    • pp.23-26
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    • 2012
  • A zero-shrinkage sintering process in which the shrinkage of x-y axis is controlled to be zero is in great demand due to the trend of high integration in the ceramic modules. Among the zero-shrinkage sintering processes that are available, the proposed glass infiltration method where the viscous but fluidic glass infiltrates of the $Al_2O_3$ particles in the structure of $Al_2O_3$/glass/$Al_2O_3$ during firing is one of the applicable methods. However, the above proposed glass infiltration method has the problem of the warpage-like delamination. This occurred at the outermost surface of the multiple-bundle substrate. It is thought that the decomposed gas rapidly expands in low viscous glass to create vacant space. To solve this problem, the vacant space was tamped with $Al_2O_3$ particles to lead to the actual improvement of the sintered properties. With 15 wt% of tamping $Al_2O_3$ particles in glass, most of the vacant space disappeared. Fully densified zero-shrinkage substrate without delamination can be obtained.

Influence of WIP conditions on dimensional change of LTCC sheet (온간 정수압 공정 조건에 따른 LTCC sheet의 수축률)

  • Jeong, M.S.;Yoon, Y.H.;Rhim, S.H.;Yoon, S.M.;Oh, S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.507-511
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    • 2008
  • LTCC (Low Temperature Co-fired Ceramic) has been successfully applied to ceramic substrates for circuits and micro-fluidic systems and has proven its superior performance in a variety of applications. The prediction of shrinkage in LTCC process is an important for dimensional control of micro LTCC products which has influences on electronic characteristics. For avoiding the unpredictable shrinkage of LTCC during the sintering which makes accurate placement of the circuit devices difficult, pre-processes such as WIP (Warm Isostatic Pressing) and lamination must be modified. The objective of the present investigation is to establish a proper WIP conditions for near net shape fabrication of LTCC products. This paper discusses the influence of WIP conditions on the dimensional change of LTCC sheet. In the investigation, it is shown that the shrinkage values of sheets depend on WIP conditions and sheet directions. This work is a quantitative evaluation of the effect of WIP pressure on shrinkage of LTCC sheet. Additionally, the results show anisotropic shrinkage behaviour of sheet during LTCC process.

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Shrinkage Cracking Resistance of a Very High Performance Concrete for 2LCP in Accordance with the Polymer Powder Mixing Rate (폴리머 분말 혼입율에 따른 2층 포장용 고성능 콘크리트의 자기수축 특성)

  • Yun, ByeongRim;Yun, Kyongku;Lee, KyeRe;Han, SeungYeon
    • International Journal of Highway Engineering
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    • v.20 no.2
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    • pp.19-25
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    • 2018
  • PURPOSES : This purpose of this study is to analyze the effect to autogenous shrinkage of the top-layer material of a two-lift concrete pavement mixing both silica fume and polymer powder. METHODS : The bottom-layer of a two-lift concrete pavement was paved with original portland cement (OPC) with a 20~23 cm thickness. Additionally, the top-layer which is directly exposed to the environment and vehicles was paved with a high-performance concrete (HPC) with a 7~10 cm thickness. These types of pavements can achieve a long service life by reducing joint damage and increasing the abrasion and scaling resistance. In order to integrate the different bottom and top layer materials, autogenous shrinkage tests were performed in this study according to the mixing ratio of silica fume and polymer powder, which are the admixture of the top-layer material. RESULTS : Autogenous shrinkage decreased when polymer powder was used in the mix. Contrary to this, autogenous shrinkage tended to rise with increasing silica fume content. However, the effects were not significant when small amounts of polymer powder were used (3% and 11%). CONCLUSIONS : The durability and compressive strength increase when silica fume is used in the mix. The flexural strength considerably increases and autogenous shrinkage of concrete decreases when polymer powder is used in the mix. As seen from above, the proper use of these materials improves not only durability, but also autogenous shrinkage, leading to better shrinkage crack control in the concrete.