• Title/Summary/Keyword: shotcrete

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The Strength Properties of Chemical Attack of Shotcrete using the Aluminate Accelerator (알루미네이트계 급결제를 사용한 숏크리트의 화학적침식에 대한 강도 특성)

  • Kim, Seong-Soo;Lee, Jung-Bae;Yoon, Ha-Young;Han, Seung-Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.245-248
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    • 2006
  • This study investigated the strength of shotcrete with aluminate accelerator to connect with the proper repair methods or monitoring skills in subway, cable tunnel and underground storage. In order to approach these goals, the shotcrete specimens were exposed to acid, sulfate and seawater environments, and strength properties of the shotcrete suffering from the attacking sources were examined.

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Evaluation of Field Applicability of Shotcrete for Fiber-net Integrated Tunnel Support System through Mock-up Test (목업 테스트를 통한 숏크리트용 섬유 그물망 일체형 터널 지보시스템의 현장 적용성 평가)

  • Kim, Jiyoung;Choi, Seongcheol
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.72-78
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    • 2020
  • The present study developed shotcrete for fiber-net integrated tunnel support system, which consists of fiber-net support materials including netlike fiber and shotcrete and integration technology between support materials. In addition, in order to evaluate the field applicability of the developed tunnel support system and compare with the performance of steel fiber reinforced shotcrete, mock -up test was conducted on the mock -up structure. The test results show that in the case of shotcrete containing coarse aggregate(S20A5RP10-C), the excessive rebound rate occurred as the secondary shotcrete was dropped during construction due to the degradation in bond performance with fiber-net. Also, in the case of steel fiber reinforced shotcrete, the amount of cast shotcrete fell short of target value due to the fiber ball and the degradation of pumpability. On the other hand, the amount of cast mortar shotcrete(S20A5RP10-M) and the installation position of fiber-net were almost close to the target values, and the lower rebound rate occurred compared to the steel fiber reinforced shotcrete.

Compressive Strength Correlation of Very-Early-Strength Dry-Mix Shotcrete on Test Method (측정방법에 따른 속경성 건식 숏크리트 압축강도의 상관관계)

  • Yun, Kyong-Ku;Choi, Sung-Yong;Kim, Jin-Woung;Kil, Yong-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.10
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    • pp.3988-3997
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    • 2010
  • Shotcrete was a mortar or concrete that is pneumatically projected at high velocity onto a subject. It has been applied for tunneling, underground big-spaces, slope stabilization. Shotcrete is increasing use in structure repair. The dry-mix shotcrete require a smaller equipment, easy maintenance, possible of very-earlystrength materials than wet-mix shotcrete, which make this process attractive and economic for structural repairs. It is common practice core compressive strength to the dry-mix shotcrete quality control. This test is very difficult estimating eraly-strength of Very-Early-Strength Dry-Mix Shotcrete. The purpose of this research was to analyze the correlation of test results among cube test, core test, pullout test and maturity. The correlationship analysis of test results among cube test, core test, pullout test and maturity showed more than 90%.

A fundamental study on the field applicability of the improved shape steel fiber shotcrete (형상을 개선한 강섬유보강 숏크리트의 현장 적용성에 관한 기초적 연구)

  • Kim, Sang-Hwan;Heo, Chung
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.1
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    • pp.59-68
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    • 2013
  • This paper presents the fundamental study on the field applicability of new-type steel fiber improved the existing shape. In this study, the theoretical reviews and the laboratory test programs were carried out to evaluate the mechanical characteristic of the new-type of steel fiber. The steel fiber sticking coefficient of new-type steel fiber was estimated from the test results. The laboratory scaled shotcrete rebound tests were also performed to analysis the field applicability of New-type steel fiber shotcrete and the mechanical behaviour of New-type steel fiber shotcrete were compared with that of the existing steel fiber shotcrete. It was found that the strength characteristic of New-type steel fiber shotcrete was increased.

Experimental Study on the Strength Improvement and the Long Term Durability of Shotcrete mixed Micro-Silica Fume (실리카 흄을 혼입한 숏크리트의 강도증진과 장기내구특성에 관한 실험적 연구)

  • Ma, Sang-Joon;Kim, Dong-Min;Jang, Phil-Sung;Choi, Jae-Seok
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.2
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    • pp.165-182
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    • 2006
  • In this study, field test was performed to investigate the strength-improvement effect of shotcrete mixed Micro-silica fume and shotcrete quality was estimated by EFNARC standard. Deterioration test combined the Freezing-thawing and Carbonation was also performed in order to investigate a long-term durability of high-strength shotcrete. As a result of test, the compressive strength of shotcrete using Micro-silica fume was 45.2~55.8MPa and flexible strength was 5.01~6.66MPa, so a promotion ratio of strength was 37~79%, 17~61% respectively. And the strength-improvement effect of strength by silica fume addition ratio of 7.5~10% for cement mass was more superior to the others. Due to relative dynamic modulus, mass decrease rate and carbonation progress of shotcrete mixed Micro-silica fume, it was especially realized that Micro-silica fume reduced deterioration caused by steel fiber and improved a long-term durability of shotcrete.

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An Experimental Study on the Behaviour of Tunnel Excavated in a Homogeneous Ground by Two-Stage Excavation (균질지반에서 2단계로 굴착되는 터널의 거동특성에 대한 실험적 연구)

  • 김동갑;박승준;이상덕
    • Tunnel and Underground Space
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    • v.14 no.5
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    • pp.345-352
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    • 2004
  • In a shotcrete support system, the cooperation of the ground and the shotcrete lining makes it possible to transfer the shear stress to the shotcrete lining, which is dedicated to form a stable structure. In this study, a homogeneous model ground with constant strength was produced by using gypsum and the tunnel was excavated with a top heading method under the definite initial stress. During the excavation, the stress in the ground around the tunnel and the deformation of shotcrete lining were measured, The tensile stress was generated in tangential direction in the ground near the tunnel and in the shotcrete lining due to tunnel excavation. This shows the unified behavior of the ground and shotcrete lining, which is the most typical characteristic of the shotcrete support. As a result, the rates of in-situ stress during the excavation at a top boundary line was 9% and at top arch heading 15%. It was 48% right after excavating the heading and 94% before cutting the bench.

Development of high performance shotcrete for permanent shotcrete tunnel linings (Application of high-early strength cement with alkali-free accelerator in spring water condition) (영구 숏크리트 터널 라이닝 구축을 위한 고성능 숏크리트 개발 (용수부에서의 조강시멘트와 alkali-free급결제 적용 검토))

  • Park, Hae Geun;Lee, Myeong Sub;Kim, Jea Kwon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.5 no.1
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    • pp.23-31
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    • 2003
  • Since the mid of 1990, permanent shotcrete tunnel linings such as Single-shell and NMT have been constructed in many countries for reducing the construction time and lowing construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of permanent shotcrete linings, high performance shotcrete having high strength, high durability and better pumpability has to be developed in advance as an integral component. This paper presents the idea and first experimental attempts to increase early strength and bond strength of wet-mixed Steel Fiber Reinforced Shotcrete (SFRS) in spring water condition. In order to increase early behavior of SFRS, a new approach using high-early strength cement with alkali-free liquid accelerator has been investigated. From the test results, wet-mix SFRS with high-early strength cement and alkali-free accelerator exhibited excellent early compressive strength improvement compared to the ordinary portland cement and good bond strength even under spring water condition.

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A study on the flexural toughness characteristics of the half-circle type steel fiber reinforced shotcrete (반원형 강섬유보강 숏크리트의 휨인성 특성에 관한 연구)

  • Ji, Young-Hwan;Jeong, Ji-Su;Jeong, Chun-Kyo;Lee, Seung-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.13 no.2
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    • pp.83-96
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    • 2011
  • Currently, the commonly used tunneling method in Korea is NATM (New Austrian Tunneling Method). This method uses the rock bolt, shotcrete, and supporting system to maintain the strength of original soil and ensures the stability of tunnel by stabilizing the soil using the original strength of the soil in maximum after the excavation. In past years, wire-mesh reinforced shotcrete was common ones but currently steel-fiber reinforced shotcrete is being widely used for the tunnel construction site in Korea to save construction time with the advanced construction technology. The results further indicate that needs for the establishment of not only the specifications for shotcrete but the strengthening methods for the under reinforced shotcrete sections. Therefore, this study deals with the development of a new steel-fiber to ensure the stability of tunnels that are under reinforced with steel-fibers and to overcome the shortcomings of conventional method.

A Study on Quantity of Shotcrete Sprayed in a NATM Tunnel Based on Field Measurements (현장 실측자료 분석을 통한 NATM 터널의 숏크리트 투입량에 관한 연구)

  • Lee, Cheol Ju
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.9
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    • pp.47-54
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    • 2011
  • This study has analysed overbreaks, shotcrete rebound and the ratio between the actual quantity of shotcrete sprayed compared to designed quantity measured during a NATM tunnel construction. Based on the measurements of size of the excavated tunnel faces, an average overbreak was about 28.5 cm, which is about 260% of allowable overbreak. The measured shotcrete rebound was about 7.2% in average which is about half the allowable rebound(15%). In addition, due to overbreaks and rebound the actual quantity of shotcrete used in the tunnelling work was about 116.5 % of the designed value. It has been found from the field measurements that the quantity of shotcrete showed some relation with rock mass rating(RMR) and the standard guideline of tunnel supports, but the size of overbreak showed less correlation with RMR and the standard guideline of tunnel supports. Hence, the current tunnel design specifications stating the size of overbreak based entirely on the standard guideline for tunnel supports should perhaps be reestablished. The insight into the design guideline regarding overbreak and actual quantity of shotcrete will be reported and discussed.

Evaluation of Support Performance of Fiber-Net Integrated Shotcrete in Tunnel Support System (숏크리트용 섬유 그물망 일체형 터널 지보시스템의 지보 성능 평가)

  • Kim, Jiyoung;Choi, Seongcheol
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.545-552
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    • 2020
  • This study evaluated the support performance of fiber-net integrated shotcrete in tunnel support system developed for the purpose of improving constructability and stability while fully performing its mechanical performance as a tunnel support materials by four-point bending test, two-dimensional numerical analysis, and cross-sectional analysis. As a result of evaluating the flexural performance through a four-point bending test, in the case of fiber-net reinforced shotcrete, the tensile performance of fiber-net resulted in a continuous increase in load after crack occurrence, unlike steel fiber reinforced shotcrete. Also, the results of the tunnel cross-sectional structure analysis for ground conditions and the cross-sectional analysis of fiber-net and steel fiber reinforced shotcrete showed that sufficient support performance can be exhibited even if the thickness of fiber-net reinforced shotcrete was reduced compared to the previous one. Additionally, through these results, the support pattern of fiber-net integrated shotcrete in tunnel support system, which can be applied efficiently to the construction sections requiring higher stability among the rock mass class III, was proposed.