• Title/Summary/Keyword: shipbuilding industry

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Design of a Coordinating Mechanism for Multi-Level Scheduling Systems in Supply Chain

  • Lee, Jung-Seung;Kim, Soo
    • Journal of Information Technology Applications and Management
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    • v.19 no.1
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    • pp.37-46
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    • 2012
  • The scheduling problem of large products like ships, airplanes, space shuttles, assembled constructions, and automobiles is very complex in nature. To reduce inherent computational complexity, we often design scheduling systems that the original problem is decomposed into small sub-problems, which are scheduled independently and integrated into the original one. Moreover, the steep growth of communication technology and logistics makes it possible to produce a lot of multi-nation corporation by which products are produced across more than one plant. Therefore vertical and lateral coordination among decomposed scheduling systems is necessary. In this research, we suggest an agent-based coordinating mechanism for multi-level scheduling systems in supply chain. For design of a general coordination mechanism, at first, we propose a grammar to define individual scheduling agents which are responsible to their own plants, and a meta-level coordination agent which is engaged to supervise individual scheduling agents. Second, we suggest scheduling agent communication protocols for each scheduling agent topology which is classified according to the system architecture, existence of coordinator, and direction of coordination. We also suggest a scheduling agent communication language which consists of three layers : Agent Communication Layer, Scheduling Coordination Layer, Industry-specific Layer. Finally, in order to improve the efficiency of communication among scheduling agents we suggest a rough capacity coordination model which supports to monitor participating agents and analyze the status of them. With this coordination mechanism, we can easily model coordination processes of multiple scheduling systems. In the future, we will apply this mechanism to shipbuilding domain and develop a prototype system which consists of a dock-scheduling agent, four assembly-plant-scheduling agents, and a meta-level coordination agent. A series of experiment using the real-world data will be performed to examine this mechanism.

A Study of Improvement the Productivity of the Industrial System using Electronics and Computer Technology (전자장비와 컴퓨터기술을 이용한 산업시스템의 생산성 개선에 관한 연구)

  • Lee, Keun-Ho;Ryu, Gab-Sang
    • Journal of Digital Convergence
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    • v.12 no.1
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    • pp.593-598
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    • 2014
  • To solve the labor shortage of skilled workers, the ship building industry needs the automation and mechanization. Especially, compared with other process, handrail manufacturing process of ship building falls behind the automation. In this paper, we designed and implemented a flat-iron automation system using computer convergence technology that can be used in the production of handrails in shipbuilding. The system's machine part was designed by considering the efficiency, productivity, and stability of the cutting process, and checked the stability of the structure using CATIA and ANSYS. The system's control part was used the PCNC controller to provide openness and scalability. And the part was made for system control and monitoring the system through screen manipulation with touch-screen form. A flat-iron automatic system was developed by converging the mechanics, electronics and computer technology and it will contribute to improve the productivity of the industrial system.

Parametric Study for Helideck Design using Finite Element Analysis (헬리데크 설계를 위한 유한요소해석 기반 매개변수연구)

  • Park, Doo-Hwan;Park, Yong-Jun;Park, Joo-Sin;Kim, Jeong-Hyeon;Kweon, Byoung-Cheol;Lee, Jae-Myung
    • Journal of Ocean Engineering and Technology
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    • v.28 no.5
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    • pp.411-422
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    • 2014
  • A helideck is a very valuable offshore structure for the take-off and landing of a helicopter. In order to design a helideck, the design parameters and various loads defined by the regulations related to the design of a helideck should be applied. In this study, a risk analysis was performed based on the helicopter accidents for seven years, and the frequency and possible reasons for accidents involving helidecks were investigated. In addition, a finite element analysis of a steel helideck mounted on the upper deck of a ship (shuttle tanker) was performed with the load that should be considered when designing a helideck. Based on the results, a parametric study of helideck was carried out by applying a variety of design parameters, and an improved helideck design was presented. This improved helideck reduced the steel used by up to 24% compared to the initial helideck design, and the results of a finite element analysis were analyzed and compared with those of the initial analysis.

[Retracted] The Effect of Welding Conditions on Tensile Characteristics and Thermal Stress of Al 5083 Alloy Applied to Co-environmental Leisure Ships ([논문 철회] 친환경 레져선박에 적용되는 Al 5083 합금의 인장특성 및 열응력에 미치는 용접조건의 영향)

  • Moon, Byung Young;Lee, Ki Yeol;Kim, Kyu Sun
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.6
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    • pp.548-555
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    • 2014
  • As a considerable, experimental approach, an Auto-carriage type of $CO_2$ welding machine and a MIG(Metal Inert Gas) welding robot under inert gas atmosphere were utilized in order to realize Al 5083 welding applied to hull and relevant components of green Al leisure ships. This study aims at investigating the effect of welding conditions(current, voltage, welding speed, etc) on thermal deformation that occurs as welding operation and tensile characteristics after welding, by using Al 5083, non-ferrous material, applied to manufacturing of co-environmental Al leisure ships. With respect to welding condition to minimize the thermal deformation, 150A and 16V at the wire-feed rate of 6mm/sec were acquired in the process of welding Al 5083 through an auto carriage type of $CO_2$ welding feeder. As to tensile characteristics of Al 5083 welding through a MIG welding robot, most of tensile specimens showed the fracture behavior on HAZ(Heat Affected Zone) located at the area joined with weld metal, except for some cases. Especially, for the case of the Al specimen with 5mm thickness, 284.62MPa of tensile strength and 11.41% of elongation were obtained as an actual allowable tensile stress-strain value. Mostly, after acquiring the optimum welding condition, the relevant welding data and technical requirements might be provided for actual welding operation site and welding procedure specification(WPS).

A study on the design of customized coastal weather contents based on the demand survey with coastal industry fields (연안산업 분야별 수요조사를 통한 맞춤형 연안기상 콘텐츠 설계방안 연구)

  • Kim, Hyunsu;Kim, Yoo-Keun;Song, Sang-Keun;Jeong, Ju-Hee;Son, Go-Eun;Kim, Dong-Sik;Kim, Hyung-Sop;Kim, Ji-Won
    • Journal of Environmental Science International
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    • v.22 no.4
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    • pp.481-492
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    • 2013
  • In this study, the use survey of domestic and international weather information on coastal regions and the demand survey (e.g. general and in-depth surveys) for customer needs with coastal industries were carried out to design customized coastal weather contents. The general demand survey showed that most of the customers working in the coastal industries were interested in a short-term forecast, such as a general weather outlook (approximately 29% of the total respondents) and typhoon information (19%), and they preferred to be given the forecast information from new media such as the internet web-pages (36%) and mobile utilities (23%) rather than old media such as TV (16%) and radio (11%). In addition, only 31% of the total respondents were found to be satisfied with the use of the current coastal weather service. This low percentage might mainly be a result of lack of information accuracy (about 64%) and diversity (28%). From in-depth survey with site visiting, the need of coastal weather contents, such as weather elements, data form, a tool of communication, and forecast interval, differed with the working stages in three coastal industries (e.g. shipbuilding, maritime trade, and passenger transport industries).

Characteristics of Fiber Laser Welding on STS304L for GTT MARK III Membrane (GTT MARK III 스테인리스강 STS304L의 파이버 레이저 용접특성)

  • Kim, Jong-Do;Lee, Chang-Je;Song, Moo-Keun
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1069-1075
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    • 2012
  • Laser is high density heat source, so it can make high speed welding with minimum heat input possible. Especially the high power fiber laser is recently commercialized and has high beam quality and the smallest system size compared with conventional laser due to it's unique oscillating mechanism. Because of these advantages it's thought that the most suitable heat source for LNG cargo tank welding precess which has to be conducted inside of ships. In this study fiber laser was used for welding of stainless steel for LNG carrier to applicate laser welding technique for shipbuilding industry. 1.2mmt STS304L of austenite stainless steel which apply to cargo tank was used for fiber laser welding. Butt and lap welding was conducted changing laser power, welding speed, then penetration characteristic was analyzed and optimal parameters for each materials. Consequently, we found that same or better mechanical properties were obtained in weld compared to base metal.

Risk Assessment of Strong Wind over Industrial Facilities in Shipyards (조선소 시설물의 강풍 위험 평가)

  • Lee, Sung-Su;Kim, Hak-Sun;Lee, Young-Kyu;Shim, Kyu-Cheoul
    • Journal of the Korean Society of Hazard Mitigation
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    • v.9 no.4
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    • pp.21-28
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    • 2009
  • Most of domestic shipyards are located at coastal regions which are affected by typhoons nearly every year. For effectiveness of shipbuilding, shipyards contain many facilities which are light-weighted and affected dominantly by wind. In the present paper, we analyze various wind fields over a shipyard including surrounding topology and structures to evaluate the structural safety of the facilities posed in the strong wind. Extreme wind speed for a study region was estimated by typhoon Monte Carlo simulation and then used for inlet wind speed for CFD analysis for wind load on the facilities. Considering geometrical wind effects, we assess the surface pressure of the elements as the pressure factor, the ratio of surface pressure to dynamic pressure. The results show that the simulated wind speed is greater than the design wind speed for the some facilities because of the shipyard's geometry. It also shows that surrounding topography in coastal area is needed to be considered and adjustment for design wind speed at wind load standard application is necessary for mooring ship and industry facilities.

An Exploratory Study on the Optimized Test Conditions of the Lock-in Thermography Technique (위상잠금 열화상 기법의 최적 실험 조건 탐색 연구)

  • Cho, Yong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.2
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    • pp.157-164
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    • 2011
  • This work is devoted to the technique application of lock-in infrared Thermography in the shipbuilding and ocean engineering industry. For this purpose, an exploratory study to find the optimized test conditions is carried out by the design of experiments. It has been confirmed to be useful method that the phase contrast images were quantified by a reference image and weighted by defect hole size. Illuminated optical intensity of lower or medium strength give a good result for getting a phase contrast image. In order to get a good phase contrast image, lock-in frequency factors should be high in proportion to the illuminated optical intensity. The integration time of infrared camera should have been inversely proportional to the optical intensity. The other hand, the difference of specimen materials gave a slightly biased results not being discriminative reasoning.

A Study on the Relationship between the Level of B2B Collaboration and the Use of IT Systems on Small and Medium-Sized Collaborative Enterprise (중소 협력업체의 IT 활용 수준과 모기업과의 협업 수준에 대한 관계 분석)

  • Hong, Jung-Wan;Jeon, Dong-Uk;Lee, Hyo-Sook
    • The Journal of Society for e-Business Studies
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    • v.16 no.3
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    • pp.129-143
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    • 2011
  • In modern industrial society, the importance of inter enterprise collaboration is more emphasizing for the survival of companies and strengthening its competitiveness. The studies using IT systems effect on inter-enterprise collaboration are already taken several times. However, there is not much systematic research to evaluate the informatization level of B2B collaboration. In this paper, we examined the level of B2B collaboration and the use of IT systems for each business area in small and medium-sized collaborative enterprise which are classified into shipbuilding, automobile, and electronic industry. We verified that the level of collaboration between companies are significant to the level of IT use for each business area by regression analysis. The conclusion of this study is that the level of B2B collaboration and the use of IT systems for each business area are different.

An analysis of economic effect for the investment on aircraft development (생산유발 및 생산성 제고 효과를 통한 항공기 개발 투자의 파급효과 분석)

  • Hong, Chang-Mok;Yi, Jae-Kyung;Lee, Tae-Hee;Kim, Do-Hyeon
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.5 no.4
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    • pp.51-68
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    • 2010
  • The article analyses economic effect of medium size aircraft development project. It is based on the measurement of induced production and increased productivity by the investment on the development project. The analysis shows around 5.2 trillion KRW induced production and 65 billion KRW productivity are expected, if 1.4 trillion KRW is invested as planned. The economic effects with the same size of investment across different manufacturing industries - shipbuilding, auto, general machinery and emiconductor - are also measured for comparison. The result reports ircraft anufacturing is positioned as middle in terms of induced production nd productivity nhancement. he results in this article support the investment, which has economic asibility as well as strategic and military importance as argued.

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