• Title/Summary/Keyword: sheet-flow

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Analysis on Parameters Affecting the Friction Coefficient in Drawbead Forming of Sheet Metal (드로우비드 성형시 박판재 마찰계수 영향인자 해석)

  • Kim W. T.;Lee D. H.;Suh M.S.;Moon Y. H.
    • Transactions of Materials Processing
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    • v.14 no.8 s.80
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    • pp.668-674
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    • 2005
  • In sheet metal forming, drawbeads are often used to control uneven material flow which may cause deffets such as wrinkles, fractures, surface distortion and springback. Appropriate setting and adjusting of the drawbead force is one of the most important parameters in sheet forming process control. Therefore in this study, drawbead friction test with circular shape bead was performed at various sheets, lubricants(dry, three kinds of lubricants having different viscosities), bead materials and surface treatments of bead surface. The results obtained by drawbead friction test show that the friction and drawing characteristics of deforming panels were mainly influenced by strength of sheet, viscosity of lubricant and hardness of bead surface.

The Evaluation of Surface and Adhesive Bonding Properties for Cold Rolled Steel Sheet for Automotive Treated by Ar/O2 Atmospheric Pressure Plasma (대기압 Ar/O2 플라즈마 표면처리된 자동차용 냉연강판의 표면특성 및 접착특성평가)

  • Lee, Chan-Joo;Lee, Sang-Kon;Park, Geun-Hwan;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.4
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    • pp.354-361
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    • 2008
  • Cold rolled steel sheet for automotive was treated by Ar/$O_2$ atmospheric pressure plasma to improve the adhesive bonding strength. Through the contact angle test and calculation of surface free energy for cold rolled steel sheet, the changes of surface properties were investigated before and after plasma treatment. The contact angle was decreased and surface free energy was increased after plasma treatment. And the change of surface roughness and morphology were observed by AFM(Atomic Force Microscope). The surface roughness of steel sheet was slightly changed. Based on Taguchi method, single lap shear test was performed to investigate the effect of experimental parameter such as plasma power, treatment time and flow rate of $O_2$ gas. Results shows that the bonding strength of steel sheet treated in Ar/$O_2$ atmospheric pressure plasma was improved about 20% compared with untreated sheet.

Experimental and Analytical Researches on Mechanical Properties Related to Formability of AZ31B Alloy Sheet (AZ31B 합금판재 성형관련 기초물성 실험 및 해석 연구)

  • Kim, S.H.;Park, K.D.;Jang, J.H.;Kim, K.T.;Lee, H.W.;Lee, G.A.;Kim, K.P.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.466-472
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    • 2008
  • In this paper, tension tests and formability tests are performed to construct a database related to mechanical properties and the formability of the AZ31B Mg alloy sheet. A forming test with a hemi-spherical punch is conducted at varying temperatures to establish a forming limit diagram. In order to verify the applicability of the analysis using the conventional flow hardening model, a finite element analysis is performed on the hemi-spherical punch forming process and the results are compared with experimental ones. The study investigates problems involving a computational analysis that does not consider flow softening of the magnesium alloy at elevated temperatures.

FORMABILITY OF COMBINED STRETCHING PROCESSES WITH SIMULTANEOUS COMPRESSION

  • Muranaka T.;Goto Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.193-197
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    • 2003
  • In order to restrain the local necking during stretching of sheet metals, the combined stretching processes with simultaneous compression are proposed. The combined stretching tests with two types of compression to top of the cup were carried out using the pure aluminum sheets; (1) stroke control loading process and (2) pinpoint loading process. It was clarified that the metal flow in the cross-section of the cup is affected significantly both by the magnitude of load and the stroke in the compression process. It was also found that the local necking can be restrained effectively by the metal flow from center of the cup and therefore the forming limit is improved.

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A Visualization of Smoke Front under a Horizontal Plate (평판하 연기선단의 가시화)

  • 한용식;김명배;오광철;유상필
    • Fire Science and Engineering
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    • v.15 no.1
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    • pp.41-46
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    • 2001
  • The flow induced by a vertically impinging circular jet under a horizontal plate is investigated by visualization technique, using kerosene smoke in nitrogen gas to visualize the vortex flow and impinging flow. The light source was the sheet beam of Ar-Ion laser. The vertical and horizontal images scattering of kerosene smoke were recorded by the high speed CCD camera and the video camera. The instantaneous velocity of the vortex and the mean velocity of the smoke front were measured from the acquisited images.

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Numerical Prediction of Open Water Performance of Flapped Rudders

  • Pyo, S.W.;Suh, J.C.
    • Journal of Ship and Ocean Technology
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    • v.4 no.1
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    • pp.1-10
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    • 2000
  • A low-order potential based boundary element method is applied for the prediction of the performance of flapped rudders as well as all-movable rudders in steady inflow. In order to obtain a reasonable solution at large angles of attack, the location of the trailing wake sheet is determined by aligning freely with the local flow. The effect of the wake sheet roll-up is also included with use of a high order panel method. The flow in the gap of a flapped rudder is modeled as Couette flow and its effect is introduced into the kinematic boundary conditions for flux at both the inlet and the outlet of the gap. In order to validate the present method, the method is applied for a series of rudders and the computational results on forces and moments are compared with experimental data. The effect of the gap size on the forces and moments is also presented.

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Analysis of Heat Flow and Deformation in Laser Welding of Small Gas Pressure vessel (소형 가스용기 레이저 용접부의 열유동 및 변형해석에 관한 연구)

  • 박상국;김재웅;김기철
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.104-111
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    • 2001
  • This study presents an analysis method for heat flow and deformation of sheet metal laser welding. A heat source model for 2-dimensional heat flow analysis of laser welding process was suggested in this paper. To investigate the availability of the heat source model, the analysis results were compared and estimated with the results of previous researches. We could get a good agreement between the results of numerical analysis and experiments in the temperature distribution of weldment. Due to the characteristics of welding process, some kinds of deformations are usually generated in a welded structure. Generally, the degree of deformation is dependent on the welding sequence constraints as well as input power Therefore, in this paper we evaluate the deformation of gas pressure vessel according to the welding sequence and input power. In the analysis of weld deformation, 2-dimensional thermo-elasto-plastic analysis was performed for the gas pressure vessel by using a commercial FE program package.

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Non Darcy Mixed Convection Flow of Magnetic Fluid over a Permeable Stretching Sheet with Ohmic Dissipation

  • Zeeshan, A.;Majeed, A.
    • Journal of Magnetics
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    • v.21 no.1
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    • pp.153-158
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    • 2016
  • This paper aims to discuss the Non Darcy boundary layer flow of non-conducting viscous fluid with magnetic ferroparticles over a permeable linearly stretching surface with ohmic dissipation and mixed convective heat transfer. A magnetic dipole is applied "a" distance below the surface of stretching sheet. The governing equations are modeled. Similarity transformation is used to convert the system of partial differential equations to a system of non-linear but ordinary differential equations. The ODEs are solved numerically. The effects of sundry parameters on the flow properties like velocity, pressure, skin-friction coefficient and Nusselt number are presented. It is deduced the frictional resistance of Lorentz force decreases with stronger electric field and the trend reverses for temperature. Skin friction coefficient increase with increase in ferromagnetic interaction parameter. Whereas, Nusselt number decrease.

Experimental and Analytical Researches on Mechanical Properties Related to Formability of AZ31B Alloy Sheet (AZ31B 합금판재 성형관련 기초물성 시험 및 해석 연구)

  • Kim, S.H.;Park, K.D.;Jang, J.H.;Kim, K.T.;Lee, H.W.;Lee, G.A.;Choi, S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.366-369
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    • 2008
  • In this paper, tension tests and formability tests are performed to construct a database related to mechanical properties and the formability of the AZ31B Mg alloy sheet. A forming test with a hemi-spherical punch is conducted at varying temperatures to establish a forming limit diagram. In order to verify the applicability of the analysis using the conventional flow hardening model, a finite element analysis is performed on the hemi-spherical punch forming process and the results are compared with experimental ones. The study investigates problems involving a computational analysis that does not consider flow softening of the magnesium alloy at elevated temperatures.

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Hydrological Properties of the Water Spider Habitat in Yeoncheon (연천 은대리 물거미 서식지의 수문적 특성)

  • Yang, Jae-Hyuk
    • Journal of The Geomorphological Association of Korea
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    • v.26 no.1
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    • pp.107-119
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    • 2019
  • In recent years, the drying of the water spider habitat has been progressing rapidly. This is the primary cause of extreme climatic events in 2014/2015 with overall reduction in annual precipitation, but impermeable clayey layer formed in the superficial formation also plays an important role. The clayey layer is a critical factor in the formation of wetlands on a well-drained lava plateau, but paradoxically, it restricts the connection with ground water, increasing the instability of the water balance and making it precipitation-dependent structure. In addition, construction of roads/drainways has also caused drying of wetlands by blocking or rapidly spilling surface water/sheet flow. Therefore, to keep the wetlands sustainable, it should increase the flow into the wetlands by removing the road/drainways and floodgates installed to reduce the outflow.