• Title/Summary/Keyword: semiconductor scheduling

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Shift Scheduling in Semiconductor Wafer Fabrication (반도체 Wafer Fabrication 공정에서의 Shift 단위 생산 일정계획)

  • Yea, Seung-Hee;Kim, Soo-Young
    • IE interfaces
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    • v.10 no.1
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    • pp.1-13
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    • 1997
  • 반도체 Wafer Fabrication 공정은 무수한 공정과 복잡한 Lot의 흐름 등으로 다른 제조 형태에 비해 효율적인 관리가 대단히 어려운 부문이다. 본 연구는 반도체 Fab을 대상으로 주어진 생산 소요량과 목표 공기를 효율적으로 달성하기 위한 Shift 단위의 생산 일정계획을 대상으로 하였다. 특히, 전 공정 및 장비를 고려하기보다는 Bottleneck인 Photo 공정의 Stepper를 중심으로, 공정을 Layer단위로 묶어, 한 Shift에서 어떻게 Stepper를 할당하고 생산계획을 할 것인가를 결정하기 위한 2단계 방법론을 제시하고, Stepper 할당 및 계획에 필요한 3가지 알고리즘들을 제시하였다. 이 기법들을 소규모의 예제들에 대해 적용한 결과와 최적해와의 비교를 통하여 그 성능을 평가하였다.

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Real-time 3D Monitoring & Simulation of Cluster Type Semiconductor Manufacturing Equipments (클러스터형 반도체 장비의 실시간 3차원 모니터링 및 시뮬레이션)

  • 윤택상;한영신;이칠기
    • Proceedings of the IEEK Conference
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    • 2002.06b
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    • pp.41-44
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    • 2002
  • The Semiconductor Industrial are developed after 1940. It was called “Rice of Industrial”. It needs great effect in Electronics. It was developed highly in recent several years with semiconductor manufacturing equipments. Semiconductor manufacturing devices are developed “In-line” type in the first stage. But It was non-effective in modem many type process. Because this reason, Cluster type manufacturing equipments are proposed. Cluster have ability of many-type-process and effective-scheduling by circular type process chamber In this paper. we propose a real-time 3D monitoring and simulation of this semiconductor manufacturing equipments. By proposed monitoring method, we have capability real visual maintanance & virtual simulation. This effective visual 3D monitoring could apply another dangerous environment in entire industrial.

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A Study on the Optimal Algorithm to Find the Minimum Numbers of Sharing Resources in Semiconductor Production Systems (반도체 생산 시스템에서의 최소 공유 장비를 구하는 최적 알고리즘에 관한 연구)

  • 반장호;고인선
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.61-61
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    • 2000
  • Since FMS(Flexible Manufacturing System) such as semiconductor production systems have the characteristic that each device has to be commonly used in several stages, it is difficult to find an optimal solution. In this paper, we proposed the new algorithm which can get the optimal ratio of sharing resources. We will implement the proposed algorithm to semiconductor production systems. We introduce the optimal algorithm, which is modeled and analyzed by ExSpect, a petri net based simulation tool. When there exist conflicts of sharing resources, the scheduling method is adopted, which gives a priority to the most preceded process. The suggested algorithm can be used not only in semiconductor production systems but also in various FMS.

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A Real-Time Dispatching Algorithm for a Semiconductor Manufacture Process with Rework (재작업이 존재하는 반도체 제조공정을 위한 실시간 작업투입 알고리즘)

  • Shin, Hyun-Joon
    • Journal of the Semiconductor & Display Technology
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    • v.10 no.1
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    • pp.101-105
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    • 2011
  • In case of high-tech process industries such as semiconductor and TFT-LCD manufactures, fault of a virtually finished product that is value-added one, since it has gone throughout the most of processes, may give rise to quality cost nearly amount to its selling price and can be a main cause that decreases the efficiency of manufacturing process. This paper proposes a real-time dispatching algorithm for semiconductor manufacturing process with rework. In order to evaluate the proposed algorithm, this paper examines the performance of the proposed method by comparing it with that of the existing dispatching algorithms, based on various experimental data.

A study of Cluster Tool Scheduler Algorithm which is Support Various Transfer Patterns and Improved Productivity (반도체 생산 성능 향상 및 다양한 이송패턴을 수행할 수 있는 범용 스케줄러 알고리즘에 관한 연구)

  • Song, Min-Gi;Jung, Chan-Ho;Chi, Sung-Do
    • Journal of the Korea Society for Simulation
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    • v.19 no.4
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    • pp.99-109
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    • 2010
  • Existing research about automated wafer transport management strategy for semiconductor manufacturing equipment was mainly focused on dispatching rules which is optimized to specific system layout, process environment or transfer patterns. But these methods can cause problem as like requiring additional rules or changing whole transport management strategy when applied to new type of process or system. In addition, a lack of consideration for interconnectedness of the added rules can cause unexpected deadlock. In this study, in order to improve these problems, propose dynamic priority based transfer job decision making algorithm which is applicable with regardless of system lay out and transfer patterns. Also, extra rule handling part proposed to support special transfer requirement which is available without damage to generality for maintaining a consistent scheduling policies and minimize loss of stability due to expansion and lead to improve productivity at the same time. Simulation environment of Twin-slot type semiconductor equipment was built In order to measure performance and examine validity about proposed wafer scheduling algorithm.

A Simulation-based Optimization for Scheduling in a Fab: Comparative Study on Different Sampling Methods (시뮬레이션 기반 반도체 포토공정 스케줄링을 위한 샘플링 대안 비교)

  • Hyunjung Yoon;Gwanguk Han;Bonggwon Kang;Soondo Hong
    • Journal of the Korea Society for Simulation
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    • v.32 no.3
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    • pp.67-74
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    • 2023
  • A semiconductor fabrication facility(FAB) is one of the most capital-intensive and large-scale manufacturing systems which operate under complex and uncertain constraints through hundreds of fabrication steps. To improve fab performance with intuitive scheduling, practitioners have used weighted-sum scheduling. Since the determination of weights in the scheduling significantly affects fab performance, they often rely on simulation-based decision making for obtaining optimal weights. However, a large-scale and high-fidelity simulation generally is time-intensive to evaluate with an exhaustive search. In this study, we investigated three sampling methods (i.e., Optimal latin hypercube sampling(OLHS), Genetic algorithm(GA), and Decision tree based sequential search(DSS)) for the optimization. Our simulation experiments demonstrate that: (1) three methods outperform greedy heuristics in performance metrics; (2) GA and DSS can be promising tools to accelerate the decision-making process.

A Study on Throughput Increase in Semiconductor Package Process of K Manufacturing Company Using a Simulation Model (시뮬레이션 모델을 이용한 K회사 반도체 패키지 공정의 생산량 증가를 위한 연구)

  • Chai, Jong-In;Park, Yang-Byung
    • Journal of the Korea Society for Simulation
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    • v.19 no.1
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    • pp.1-11
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    • 2010
  • K company produces semiconductor package products under the make-to-order policy to supply for domestic and foreign semiconductor manufacturing companies. Its production process is a machine-paced assembly line type, which consists of die sawing, assembly, and test. This paper suggests three plans to increase process throughput based on the process analysis of K company and evaluates them via a simulation model using a real data collected. The three plans are line balancing by adding machines to the bottleneck process, product group scheduling, and reallocation of the operators in non-bottleneck processes. The evaluation result shows the highest daily throughput increase of 17.3% with an effect of 2.8% reduction of due date violation when the three plans are applied together. Payback period for the mixed application of the three plans is obtained as 1.37 years.

Earliest Virtual Deadline Zero Laxity Scheduling for Improved Responsiveness of Mobile GPUs

  • Choi, Seongrim;Cho, Suhwan;Park, Jonghyun;Nam, Byeong-Gyu
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.17 no.1
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    • pp.162-166
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    • 2017
  • Earliest virtual deadline zero laxity (EVDZL) algorithm is proposed for mobile GPU schedulers for its improved responsiveness. Responsiveness of user interface (UI) is one of the key factors in evaluating smart devices because of its significant impacts on user experiences. However, conventional GPU schedulers based on completely fair scheduling (CFS) shows a poor responsiveness due to its algorithmic complexity. In this letter, we present the EVDZL scheduler based on the conventional earliest deadline zero laxity (EDZL) algorithm by accommodating the virtual laxity concept into the scheduling. Experimental results show that the EVDZL scheduler improves the response time of the Android UI by 9.6% compared with the traditional CFS scheduler.

Performance Evaluation of Scheduling Rules Considering Order Change Using Simulation (주문 변화를 반영하는 스케줄링 규칙에 대한 시뮬레이션을 이용한 성능 평가)

  • 박종관;이영훈
    • Journal of the Korea Society for Simulation
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    • v.9 no.3
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    • pp.13-26
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    • 2000
  • The scheduling rule for the fabrication process of the semiconductor manufacturing is suggested and tested on the simulation system which was developed based on the model to represent the main characteristics of wafer flows. The proper scheduling policies are necessary to meet the order change in the supply chain management. It was shown that the suggested rules which consider the wafer balance and the due date of the order, give good performances for the cycle time reduction and the rate of meeting due date as well. Also they are robust in the sense that performances are stable regardless of the order change rate and the input policies.

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Real-Time Scheduling System Re-Construction for Automated Manufacturing in a Korean 300mm Wafer Fab (반도체 자동화 생산을 위한 실시간 일정계획 시스템 재 구축에 관한 연구 : 300mm 반도체 제조라인 적용 사례)

  • Choi, Seong-Woo;Lee, Jung-Seung
    • Journal of Intelligence and Information Systems
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    • v.15 no.4
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    • pp.213-224
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    • 2009
  • This paper describes a real-time scheduling system re-construction project for automated manufacturing at a 300mm wafer fab of Korean semiconductor manufacturing company. During executing this project, for each main operation such as clean, diffusion, deposition, photolithography, and metallization, each adopted scheduling algorithm was developed, and then those were implemented in a real-time scheduling system. In this paper, we focus on the scheduling algorithms and real-time scheduling system for clean and diffusion operations, that is, a serial-process block with the constraint of limited queue time and batch processors. After this project was completed, the automated manufacturing utilizations of clean and diffusion operations became around 91% and 83% respectively, which were about 50% and 10% at the beginning of this project. The automated manufacturing system reduces direct operating costs, increased throughput on the equipments, and suggests continuous and uninterrupted processings.

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