• 제목/요약/키워드: self-leveling mortar

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시멘트계 SL재를 사용한 콘크리트슬래브 미장공법 (A finishing construction method for concrete floor and slab using the cement based self leveling mortar)

  • 손형호;이종열
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1994년도 가을 학술발표회 논문집
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    • pp.387-392
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    • 1994
  • Recently, as the problems according to lack of skilled labour and superior construction materials were gathering strength, there were required the advent of a special materials in building construction division. As a view of the point, the cement-based Self leveling mortar was developed for improvements of the former problems. The Self leveling mortar has the all kinds of the properties as followed the premixed products in plant, self-smoofhing, non shrinkgae etc, accordingly the finishing of concrete floor don't need skilled labour. The purpose of this study is to establish the introduction of a finishing construction method for concrete floor and slab using the cement-based self leveling mortar. Presented is a study on the basic properties of fresh and hardened self leveling mortar. To this end, an actual floor's finishing construction using the cement-based self leveling mortar was conducted in approximately 1,800㎡ floor as to compare the flatness and levelness after finighing.

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폴리머 혼입률에 따른 고강도 자기 수평 모르타르의 역학적 성능에 대한 실험적 연구 (An Experimental study on the Mechanical Performance of High-Strength Self-Leveling Mortar according to Polymer Mixing Ratio)

  • 정민구;조인성;김인수;이한승
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2020년도 가을 학술논문 발표대회
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    • pp.21-22
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    • 2020
  • This study is about high strength self-leveling mortar according to the mixing ratio of polymer. The self-leveling mortar currently released in Korea maintains a compressive strength of 40 Mpa as of 28 days. In addition, the level of bonding strength and flexural strength are kept the same. However, through this study, it is confirmed how the self-leveling mortar with a compressive strength of 60Mpa as of the 28th is shown according to the amount of polymer mixed. Experimental factors were configured according to the amount of polymer mixed, and the types of experiments were to confirm compressive strength, flexural strength, adhesion strength and flow. In addition, by confirming the early strength, a study was conducted to improve the quick workability compared to the self-horizontal mortar in the market.

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유동화제와 증점제의 조성비가 자기수평 칼라 모르타르의 재료분리저감에 미치는 영향에 관한 실험적 연구 (A Study on the Segregation Reduction of Self-Leveling Color Mortar by Using Variable Composition Set of Plasticizer and Thickener)

  • 채우병;선윤숙;오상근
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2009년도 춘계 학술논문 발표대회 학계
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    • pp.101-106
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    • 2009
  • We study on the segregation reduction effect of Self-Leveling Color Mortar by using variable composition set of plasticizer and thickener, Naphthalene, melamine and polycarbonate-based dispersants were employed as plasticizers for examining on fluidity of mortar mixtures. For enhancement of mortar stability without loss of it's fluidity, two types of thickener were used such as polysaccharide(PS) and hydroxyethylcellulose(HEC). As a result, the most effective mortar was composed by feeding 0.519% of polycarbonate-based dispersant with 0.002587% of PS and 0.155844% of HEC on amount of basic mortar.

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폴리머 시멘트계 Self leveling 바닥마감재의 기초성능평가 (Basic Efficiency Assessment of polymer cementitious Self leveling for floor-finishing materials)

  • 도정윤;김완기;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2001년도 봄 학술발표회 논문집
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    • pp.1005-1010
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    • 2001
  • Recently, polymer-modified mortar has been studied for proposed use on industrial floors as top layers with thin thicknesses, typically 5~ 15mm. The purpose of this study is to evaluate basic properties of self leveling materials using polymer modifier as kinds of SBR, PAE, SUBA. Superplasticizer and thickener have been included in the mixes to reduce bleeding and drying shrinkage as well as in order to facilitate the workability required. The self leveling materials using four types of polymer dispersion are prepared with polymer-cement ratios which respectively range from 50%, 75%, and were tested for basic characteristics such as adhesion in tension, crack resistance test, rebound test after the preparative tests for unit weight, air content, consistency ratio etc. The results show almost as equal quality as existing commercial industrial flooring when mortar is modified by polymer dispersion. Adhesion in tension of polymer modified mortars using each SBR and PAE emulsion was over 10 kgf/$cm^{2}$. Crack or flaw derived from shrinkage is strongly dependent on the type of polymer dispersion because of each different total solid of polymer. It is judged that polymer modified mortar with self-leveling can be very well suited for Floor-finished.

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셀프레벨링 모르타르용 Primer 성상에 따른 특성평가에 관한 실험적 연구 (An Experimental Study on the Characteristics of Evaluation with Feature of Self Levelling Primer)

  • 강동균;김경덕;김정환
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
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    • pp.505-508
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    • 2006
  • Self-leveling mortar is walkable bottom mortar which can maintain the horizontality of self fluid and have the the quick-setting quality, the low-human-effort practicable material of high-quality bottom in construction. In accordance with more adhesive strength with bottom side and absorption control, Primer is used for purpose to prevent pin-hole occurrence by self leveling mortar application prior to construction. This study is composed measurement of absorption, adhesive strength. Used material is NP-40 as nonionic emulsifying agent, uses SA-210L as negative ion emulsifying agent, uses APS, SBS as ridical initiator. A result of test, in accordance with image of Primer, as low temperature and application frequency, indicates low absorption rate and adhesive strength, as solid powder and dryness time is increse, absorption rate and adhesive strength lowly shows figure.

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Development of Polymer-Modified Cementitious Self-Leveling Materials for Thin Coat

  • Kim, Wan-Ki;Do, Jeong-Yun;Soh, Yang-Seob
    • KCI Concrete Journal
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    • 제13권2호
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    • pp.58-66
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    • 2001
  • Recently, polymer-modified mortar has been studied for proposed use on industrial floors as top coat with thin thickness, typically 5~15mm. The purpose of this study is to evaluate basic properties of self-leveling materials using polymer dispersions as kinds of SBR, PAE, St/BA with thin coat (under 3mm). Superplasticizer and thickener have been included in the mixes to reduce bleeding and drying shrinkage as well as to facilitate the workability required. The self-leveling materials using four types of polymer dispersion are prepared with polymer-cement ratio which respectively range from 50% and 75%, and tested for basic characteristics such as unit weight, air content, flow, consistency change and adhesion in tension. From the test results, the self-leveling materials using PAE emulsion at curing age of 28days are almost equal to those of conventional floor using urethane and epoxy resin. The adhesion in tension of self-leveling mortars using SBR latex and PAE emulsion at curing age of 3days is over 17 kgf/cm$^2$(1.67MPa). Consistency change is strongly dependent on the type of polymer dispersion. It is concluded that the self-leveling materials using polymer dispersions can be used in the same manner as conventional floor using thermosetting resin in practical applications, in the selection of polymer dispersions.

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유동성 및 조기강도 확보가 가능한 자기수평 모르타르 배합선정에 관한 연구 (A Study on the Formulation Selection of Self Leveling Floor Mortar with Fluidity and Early Strength Improvements)

  • 류화성;김득모;권성준;박원준;신상헌
    • 한국건축시공학회지
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    • 제18권1호
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    • pp.41-49
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    • 2018
  • 본 연구는 고강도, 고유동의 성질을 갖고, 시공 후 수축현상이 저감되어 균열발생을 저감시킬 수 있는 바닥모르타르 배합선정에 관한 연구로서, 최적배합을 선정하기 위한 배합시험과 선정된 배합의 압축강도, 휨강도, 플로, 길이변화성능 및 염화물침투 저항성, 내화학성 등의 성능시험을 실시하였다. 시험결과, 유동성과 조기강도 발현이 가능하며, 수축저감을 통하여 균열발생 위험성을 개선시킬 수 있을 것이라 판단되는 배합을 선정하였으며, 선정된 배합은 자기수평모르타르 규격에 만족하는 성능을 확보하는 것으로 확인되었다. 본 연구의 결과를 통하여 우수한 재료성능과 경제성, 시공성을 갖는 고성능, 고유동의 바닥모르타르 시공기술을 확보할 예정이다.

Adhesive Strength in Tension of High Volume PAE-Modified Cement Mortar with High Flowability for Floor Finishing

  • Do, Jeong-Yun;Soh, Yang-Seob
    • 콘크리트학회논문집
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    • 제15권5호
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    • pp.739-746
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    • 2003
  • Various researches on the application of polymer dispersions to the cement mortar and concrete have been carried out in many countries like America, Japan and Germany and so on due to their high performance and good modification effect. PAE of polymer dispersion widely used in situ was employed that the high flowability may be induced in the cement mortar. In order to investigate the modification of cement mortar with high flowability by PAE and fracture mode of adhesive strength properties in tension of that, experimental parameters were set as PAE solid-cement ratio(P/C) and cement: fine aggregate(C:F) and the experiments such as unit weight, flow, consistency change, crack resistance and segregation that inform on the general properties have been done. Adhesion in tension is measured with a view to comprehending the properties and fracture mode in tensile load. Consistency change of cement mortar modified by PAE did grow better as the ratio of PAE solid-cement increased and was much superior to that of resin based flooring such as polyurethane and epoxy which recorded the loss of consistency in 90 min. after mixing. Adhesive strength in tension increased with continuity during curing period and showed the maximum in case of C:F=1:1 and P/C=20%.

기존온돌과 세라믹구들의 열효율 비교 연구 (A Comparative Study on Thermal Efficiency Between the Present Floor and a Ceramic Floor)

  • 김영만;김경성;최범석;고재식;박승구
    • 분석과학
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    • 제12권2호
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    • pp.166-170
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    • 1999
  • A ceramic floor with improved thermal conductivity and efficiency has been developed in this study. The new ceramic floor minimizes the shrinkage rate to below 0.07% and shows almost no cleavage. There is no need to repaire the ceramic floor because its bottom surface is flat. It especially shows an excellent perfomance in the test of a compressive strength ($300kg/cm^2$ based on 28 days), a flexural strength ($64kg/cm^2$ based on 28 days), and a convenient pressing. It is lighter than the present floor and it is expected to be applicable for a self-leveling ceramic motar in the residences and apartments. It shows an excellent character in the thermal conductivity and other physical properties compare to the present cement mortar.

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계면활성제 혼화제를 첨가한 시멘트 그라우트의 수중 불분리 특성 발현과 점도 증가 효과 연구 (Study on Anti-Washout Properties and Shear-Thickening Behaviors of Surfactant Added Cement Grouts)

  • 장인규;서승리;박승규
    • 공업화학
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    • 제23권5호
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    • pp.480-484
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    • 2012
  • 구조재료로 사용되는 콘크리트란 시멘트, 모래, 자갈과 같은 고형분들이 물에 분산되어 있는 복합물질이다. 수중에 콘크리트 몰탈을 타설할 때, 점탄성 특성이 우수하면 재료 분리가 적고, 물에 쓸려 내려가는 성질이 적고, 또 콘크리트가 잘 충진되어 강도가 강화될 수 있다는 점에서 콘크리트의 레올로지 물성은 매우 중요하다. 본 연구에서는 음이온 계면활성제, 양이온 계면활성제, 고분자계 증점제의 사용에 따른 콘크리트 첨가제의 최적 혼합 비율을 알아보았으며, 콘크리트나 몰탈의 레올로지 물성의 변화와 수중불분리성에 대해 연구하였다. 음이온과 양이온 혼합계면활성제를 사용하는 pseudo-polymeric system을 적용한 콘크리트는 고점성이면서 수중불분리성은 우수하지만 펌핑성이 떨어지지만, 여기에 poly methyl vinyl ether (PMVE)를 소량 첨가하면 오히려 점도는 감소되면서 점탄성이 증가되고, 흐름성이 우수하며, 수중불분리성, 펌핑성 및 콘크리트 충진성이 향상되었다.