• Title/Summary/Keyword: roll-to-roll production

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A Study on the Design of a New Web Guiding Mechanism Using a Tilting Roller (롤의 웹 표면 수직방향 기울임을 이용한 새로운 웹 가이더 설계에 관한 연구)

  • Shin, Han-Shic;Jee, Hyuk-Jong;Shin, Kee-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.5
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    • pp.84-89
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    • 2001
  • The alignment of the rollers carrying the web is found to be one of important factors to the lateral behavior of the moving web and to the quality of the final web products. But, the perfect alignment of the rollers is not always possible and the web itself can be cambered. Thus the control of lateral behavior of the moving web is critical in the most of web handling systems. The web guiding system that adjusts the angle of the alignment between two adjacent rollers is commonly used in industry. But, in this paper a new web guiding system is proposed by using the lateral dynamics of the moving web induced by a tilted roller in normal direction of a web. The computer simulation study was carried out to verify the steering performance of the suggested guiding system. Computer simulation study shows that the performance of the new guiding mechanism is better than that of an existing guiding mechanism.

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A Study on Thermal Simulation for Adhesive Curing of Cylindrical Cigarettes (원통형 궐련의 접착제 경화를 위한 열전달 시뮬레이션에 관한 연구)

  • Park, Yong-Woo;Moon, Seong-Min;Zhang, Qi;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.11
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    • pp.115-120
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    • 2021
  • In this study, cigarettes, which are an essential element in the production of tobacco, are generally not cylindrical. The main materials used for cigarettes are generally hemp and pulp. For the production of cylindrical cigarettes, the cigarettes or cylinders are mounted via gluing. This adhesive is a vinyl acetate emulsion, a high-temperature melt adhesive, and is adhered in a cylindrical shape immediately after being linearly applied to the inner surface of the paper roll or a local part. These adhesives are greatly affected by the atmospheric temperature of the manufacturing space in summer and winter. In the summer, even if the adhesive is temporarily adhered, the coagulation time of the adhesive is long, and problems such as deterioration of the adhesive state occur. in the winter, there is a problem that the temperature of the manufacturing space is low and the adhesive force of the adhesive is poor, resulting in defective adhesive products. In order to solve these problems, another heat transfer device is utilized to cure the remaining adhesive to ensure higher adhesiveness.

Changes in the Composition of Catechins, Theaflavins and Alkaloids in Leaves from Korean Yabukida Tea Plant During Processing to Fermented Black Tea (한국산 야부끼다종 차엽으로 만든 홍차 제조과정 중의 catechins, theaflavins, alkaloids 함량 변화에 관한 연구)

  • Choi, Suk-Hyun
    • Journal of the Korean Society of Food Culture
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    • v.24 no.3
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    • pp.308-314
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    • 2009
  • In this study, we examined the composition of catechins, theaflavins and alkaloids in leaves during processing to fermented black tea, which is produced by withering, roll breaking, and fermentation of Korean Yabukida tea plant. In addition, we determined the optimal conditions for the production of fermented black tea. The average moisture content in fresh leaves was 70.85%, which dropped to 3.07% in fermented black tea at the last stage of production. When the leaves were analyzed by HPLC, seven types of catechins, four types of theaflavins and three types of alkaloids were identified. The levels of catechins, theaflavins, and alkaloids were then evaluated after being processed into fermented tea. From these experiments, we found that the level of theaflavins, which determines the property of the tea, increased during fermentation. This effect resulted from the change in EGCG, ECG, EGC, EC during the process of fermentation. We also found that the maximal amount of theaflavins was created after 1-2 hours of fermentation. Thus, our results imply that the best condition for producing fermented black tea would be to ferment for 1-2 hours.

Development of Expert System for Burr Formation in Face Milling (밀링가공시 버형성 예측을 위한 전문가 시스템 개발)

  • Ko, Sung-Lim;Kim, Young-Jin;Ko, Dae-Cheol;Han, Sang-U;Lee, Je-Yeol;Ahn, Yong-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.199-205
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    • 2001
  • Burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. Using the results of experimental study, burr types are classified and data bases are developed to predict burr formation result. From the CAD file for work geometry and the NC data for tool path, the exit angles are calculated at every edges. This program predicts the burr geometry at exit edges using the prediction algorithm and data bases which are developed experimentally. Simulation results on deformation strain and temperature are also available in specific 2-dimensional cutting conditions. Also algorithm which can determine the exit angle is proposed.

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Auto-Bending Manufacturing System for Boiler Tubes (보일러 튜브 자동벤딩 생산시스템 개발)

  • Lee, Hyun-Soo;Kang, Moon-Hyun;Park, Jun-Kon;Hur, Kwan;Sung, Joon-Suk;Heo, Wang-Soon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.450-454
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    • 1997
  • This system is the automatic boiler tube bending equipment which has four heads for bending the tube and the carriage for moving the tube. The system consists of two frames for transporting each moving parts, high-frequency heating equipment for heating the tube in hot bending, control panel for inputting the job data operating, remote control unit for concetration and distribution of input/output, and the monitoring system which can establish unmanned operationby receiving the bending job data via LAN form a design teamwhich produces the job data and schedule based on master production plan and diagnoses bending data change, input, whole system status, and system malfunctions. By employing this system, 30% of production improvement was achieved was achieved comparing to the existing bending system.

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A Study of Measuring Yield Rate and Error Rate in Steel Pipe Production using Decision Tree Technique (의사결정트리 기법을 이용한 스틸 파이프 생산 수율 및 불량률 측정에 관한 연구)

  • Kim, Woong-Kyung;Kim, Jong-Wan;Kim, Su-Yeon;Nam, In-Gil
    • Journal of Korea Society of Industrial Information Systems
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    • v.14 no.4
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    • pp.116-127
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    • 2009
  • This research aims to improve the efficiency of production by selecting production configuration with high yield rate and lower error rate based on production history of steel pipe. To achieve this, we identify the properties of various types of MTO(make-to-order) steel pipe products and determine properties affecting yield rate and error rate using decision tree technique. From experimental results, we find out that specification is critical to determine yield rate and error rate of ERW steel pipes with mostly small and medium caliber, and an external diameter range in case of roll benders or spiral steel pipes with mostly large caliber. This research classified and embodied the patterns of yield rate and error rate mathematically by product properties.

The Seasonal Microbiological Quality Assessment of Kimbap(seaweed roll) Production flow in Foodservice facilities for Univ. students - HACCP model - (대학생 대상 급식시설의 김밥 생산과정에 따른 계절별 미생물적 품질평가)

  • 이혜상;류승연
    • Korean journal of food and cookery science
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    • v.14 no.4
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    • pp.367-374
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    • 1998
  • The purpose of this study was to evaluate the microbiological quality of, and to assure the hygienic safety of, the kimbap production in the university foodservice facilities in accordance with the HACCP (Hazard Analysis Critical Control Point) Program. The time-temperature relationship and the microbiological quality (specifically, total plate count and coliform bacteria count) were assessed to find the critical control point (CCP) during each of the production phases. The average of the daily longest duration time of the kimbap at the facilities was 23.4 hours in summer, while 29.6 hours in winter. In the purchasing phase of the raw materials, the microbiological quality of laver, fish paste, carrot and cucumber in summer was not at an acceptable level according to the standard set by the Natick research center, especially the number of TPC and the coliform level of laver was higher than the threshold level. In the refrigerator storage phase, the temperature of the carrot was 7.4$^{\circ}C$. This temperature is far exceeding the standard so that the microbiological counts was increased by the 2 log cycle during the average storage time of 17 hours or more. In the preparation phase, the temperature of the blanching is too low compared to the standard. In the holding phase before serving, its time-temperature relationship was out of the FDA food code standard both in winter and summer. In the sewing phase, the number of microbiological count was higher than the threshold level in summer while that in winter was up to standard. According to the Harrigan and McCance standard, the number of microbiological count of the utensils was higher than the threshold level in summer while that in winter was up to standard.

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Comparative study of productive pattern and educational pattern of tailored-collar (테일러드 칼라의 생산업체용 패턴과 교육용 패턴의 비교연구)

  • Shin, Jang-Hee;Sohn, Hee-Soon
    • Journal of Fashion Business
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    • v.13 no.5
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    • pp.37-44
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    • 2009
  • As the modern society has become highly industrialized and functionalized, the entry of women in public affairs has become brisk and extensive, and the studies of jackets which can satisfy the functions and designs for various activities have become important. Especially in the tailored collar which is the typical collar for female jackets, the studies such as scientific original form design, and design evaluation through analyzing functionality and sensitivity and others must be systematically carried out. In this study, therefore, the objective was placed in examining the actual state of the production of the tailored collar in the field of production first, and inquiring the general theories on the constituent elements of tailored-collar and production methods by analyzing it and comparing it with the educational tailored-collar production methods. First, in regard to the relation between the collar and the length of the backside neck of the bodice, in most cases, they were employing the method to enlarge the length of the backside neck of the bodice by shortening the length of the neck-base girth. That is, they were processing in order that the self collar band inside of the roll line and the fall of the collar can make a soft curved line. Second, when producing tailored-collar patterns, it is desirable to very the inclination according to the breath of the collar or thickness of the fabric because the stability of the inclination of the collar differs depending on the condition the collar is set, the girth of the collar edge. the broader the breath of the collar becomes, the thicker the fabric becomes, and the more the cloth is against the cold, it is necessary to make the inclination larger. Third, in the size relation between the upper collar and under collar, when sewing collars, it becomes thick and stabilized as it goes from the part in which extra pieces were put to the part in which extra pieces are not put. So you must make the upper collar larger by putting in extra pieces. The amount to be put in differs depending on characteristics of the materials.

A Study on the Fault Diagnosis of Roller-Shape Using Frequency-Domain Analysis of Tension Signals (장력신호의 주파수 해석을 이용한 롤 형상 이상 진단에 관한 연구)

  • Sin, Gi-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.107-114
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    • 2000
  • Rollers and rolls in the continuous process systems are noes of key components that determine the quality of web products. The condition of rollers and rolls(ex. eccentricity wear) should be consistently monitored in order to maintain the process conditions (ex. tension, edge position) within a required specification. In this paper, a new diagnosis technique is suggested to detect the defect of rollers/rolls (ex. eccentricity, wear) based on frequency domain analysis of web tension signal. The kernel of this technique is to use the spectrum amplitude of tension signal which allows to identify the fault rollers/rolls and to also diagnose the degree of fault in corresponding rollers and rolls. The experimental results proved that the suggested diagnosis technique can be successfully used to identify the defect rollers and rolls as well as to diagnose the degree of the defect of those rollers. The suggested technique can be applied to monitor and diagnose the shape of rollers and rolls in various multi-span web transport systems.

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A Study on Development Strategies of International Factoring as trade financing in Korea (우리나라에 있어서 중소기업에 대한 무역금융으로서 국제팩토링의 발전방안에 관한 연구)

  • Bae, Jung-Han
    • THE INTERNATIONAL COMMERCE & LAW REVIEW
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    • v.39
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    • pp.105-142
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    • 2008
  • For many companies, selling in an international market place is the ultimate challenge. One of the greatest problems facing exporters is the increasing insistence by importers that trade be conducted on open account terms. This often means that payment is received many weeks or even months after delivery. Unsurprisingly, many organisations find that giving buyers credit in this way can cause severe cash flow problems. Further problems can arise if the importer delays payment beyond originally agreed terms or makes no payment at all because of financial failure. In particular, many SMEs find it difficult to finance their production cycle, since after goods are delivered most buyers demand 30 to 90 days to pay. Therefore, International factoring for SME has been developing very rapidly in the world trade financing markets. Functions of international factoring as trade financing is a comprehensive financial service that includes credit protection, accounts receivable bookkeeping, collection services and financing. Factoring can be a powerful tool in providing financing to high-risk, informationally opaque sellers. International factoring is very helpful for international exporters to get competitiveness in the world markets. In Korea, a few banks are operating international factoring. But International factoring in Korea could not play a key roll as general trade supporting service. So, This study is to suggest importances of international factoring development for trade development and to investigate real operation situations and problems by way of interviews with operators in banks that are operating international factoring and suggest development strategies for international factoring in Korea.

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