• Title/Summary/Keyword: roll technique

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Alternative Sintering Technology of Printed Nanoparticles for Roll-to-Roll Process (롤투롤 인쇄공정 적용을 위한 차세대 나노입자 소결 기술)

  • Lee, Eun Kyung;Eun, Kyoungtae;Ahn, Young Seok;Kim, Yong Taek;Chon, Min-Woo;Choa, Sung-Hoon
    • Journal of the Microelectronics and Packaging Society
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    • v.21 no.4
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    • pp.15-24
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    • 2014
  • Recently, a variety of printing technologies, including ink jet, gravure, and roll-to-roll (R2R) printing, has generated intensive interest in the application of flexible and wearable electronic devices. However, the actual use of printing technique is much limited because the sintering process of the printed nanoparticle inks remains as a huge practical drawback. In the fabrication of the conductive metal film, a post-sintering process is required to achieve high conductivity of the printed film. The conventional thermal sintering takes considerable sintering times, and requires high temperatures. For application to flexible devices, the sintering temperature should be as low as possible to minimize the damage of polymer substrate. Several alternative sintering methods were suggested, such as laser, halogen lamp, infrared, plasma, ohmic, microwave, and etc. Eventually, the new sintering technique should be applicable to large area, R2R, and polymer substrate as well as low cost. This article reviews progress in recent technologies for several sintering methods. The advantages and disadvantages of each technology will be reviewed. Several issues for the application in R2R process are discussed.

Combined application of roll flap and combination onlay-interpositional graft to enhance esthetics of maxillary anterior fixed partial denture: A case report

  • Oh, Sang-Chun;Cha, Dong-Hee;Lee, Jae-In
    • The Journal of Advanced Prosthodontics
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    • v.8 no.1
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    • pp.70-74
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    • 2016
  • In the maxillary anterior region, reconstruction of the localized alveolar ridge defect is very important in enhancing the esthetics of fixed partial denture. A 40-year-old female patient presented with a chief complaint of the inconvenience and unesthetic problem of 3-unit maxillary anterior prosthesis due to alveolar ridge resorption. After removal of old prosthesis, intraoral examination revealed moderate (buccolingually 4 mm) ridge deficiency in missing tooth region, leading to the diagnosis of Class I alveolar ridge defect. One of the reconstruction techniques to overcome this problem might be a technique that combines two types of soft tissue augmentation techniques. The purpose of this paper was to demonstrate the new combined technique of roll flap and combination onlay-interpositional graft utilized to acquire sufficient dimension of recipient area by one time of operation and to present the esthetic improvement of fixed partial denture by using this procedure in case of maxillary anterior localized ridge defect.

The Study on Automation and Development of Strip Continuous Casting by Twin Roller Type (쌍로울형 박판연속주조공정의 개발과 자동화에 관한 연구)

  • Lee, Sang-Mae;Kim, Young-Do;Baek, Nam-Ju;Gang, Chung-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.1
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    • pp.37-52
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    • 1990
  • In this study, the characteristics of cooling and rolling during strip casting process is obtained in comparison with the experimental and analytical results. The prupose of this study is to effectively analyze the thermal and mechanical deformation of roller applying the results of the heat transfer and the pressure distribution to boundary conditions. And then the relation between strip thickness and roll deformation is shown. The second purpose is to obtain the proper condition of the continuous casting for stainless steel. The summary and conclusions can be made on the basis of the results obtained by the theories and experiments. a) The strip casting condition for the fine surface quality of tin-alloy as-cast material was obtained in accordance with the velocity of roll rotation and initial roll gap. b) The experimental condition that the dimension of the cast strip thickness coincide with that of the initial roll gap was according to the experimental result of continuous casting by twin-roll type. c) The thermoelastic finite element model to calculate the roll deformation is represented. Thermoelastic model prediction for the roll deformation are in good agreement with the experimental results considering the thermal expansion of the roll. d) The higher cooling rates were obtained by a twin-roller quenching technique. Also quenched microstructure of the rapidly solidified shell was verified. e) The magnitude of roll deformation due to the thermal expansion and roll separating force is quantit- atively represented in the analysis of continuous casting for stainless steel.

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Characteristics of amorphous indium tin oxide films on PET substrate grown by Roll-to-Roll sputtering system (저온 Roll-to-Roll 스퍼터 시스템을 이용하여 PET 기판위에 성막 시킨 ITO 박막의 전기적, 광학적, 구조적 특성)

  • Cho, Sung-Woo;Bae, Jung-Hyeok;Choi, Kwang-Hyuk;Moon, Jong-Min;Jeong, Jin-A;Jeong, Soon-Wook;Kim, Han-Ki
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.380-381
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    • 2007
  • This paper reports on the deposition conditions and properties of ITO films used as electrode layer in a organic light emitting diodes on a PET substrate. The deposition technique employed was specially designed roll-to-roll sputtering. The oxide was deposited at room temperature in an argon and oxygen plasma on a transparent conducting ITO layer on a PET film. The influence of deposition parameters such as DC power, working pressure and oxygen partial pressure has been investigated, in order to obtain the best compromise between a high deposition rate and adequate electro-optical properties. Electrical and optical properties of ITO films were analyzed by Hall measurement examinations with van der pauw geometry at room temperature and UV/Vis spectrometer analysis, respectively. In addition, the structural properties and surface smoothness were measured by x-ray diffraction and scaning electron microscopy, respectively. From optimized ITO films grown by roll-to-roll sputter system, good electrical$(6.44{\times}10^{-4}\;{\Omega}-cm)$ and optical(above 86 % at 550 nm) properties were obtained. Also, the ITO films exhibited amorphous structure and very flat surface beacause of low deposition temperature.

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Forming Analysis for Optimization of 18 Stage Roll Forming Process (18단 롤포밍 공정의 최적화를 위한 롤포밍 성형해석)

  • Jung, Dong-Won;Park, Sang-Hu;Jeong, Ji-Hyun
    • Journal of Power System Engineering
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    • v.17 no.3
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    • pp.65-71
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    • 2013
  • The under rail slide is the latest device to make accurate rectilinear reciprocating motion. In these day, 3-point type is used mostly for the products requiring high strength and performance such as refrigerator door guide or furniture drawer guide. However, It is all imported from foreign countries due to lack of the roll forming technique to make 3-point type under rail slide in domestic. Therefore, design and manufacturing technology for the 3-point type under rail slide are need to development through systematic study. In this paper, to make center member of 3-point ball-type under rail slide for the refrigerator doors, the roll forming modeling and simulation are performed using Shape-RF software. Tensile test is performed about SCP-1 1/2H for determine the mechanical properties of materials. Interference between the roll and the final shape are predicted from the results of the simulation ; this result show that the desirable performance and usefulness of the designed roll forming process.

Research on the Airflow and Air Entrainment on Roll-to-Roll System (Roll to Roll 공정상의 유동장 계측 및 공기유입)

  • Kim, Sung-Kyun;Park, Joon-Hyung;Liem, Huynh Quang
    • Journal of the Korean Society of Visualization
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    • v.6 no.2
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    • pp.39-44
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    • 2008
  • The Roll-to-Roll system including continuous flexible thin materials and roller has its wide range of applications especially in the electronic printing industry. The industry is growing rapidly and the printing speed is also improving. However, the printing machine based on web and roller system has it own problem. As the web speed increases, the failure to maintain the contact may occur and the air entrain between the roller and the paper web may exist. Air bubbles may remain attached to electronic ink on the web causing defects on product surface. With the development of image processing technique, the airflow around the web and rolls can be visualized and calculated by PIV method. In our experiment, the simple web and rolls system is used to R2R simulator. The flow field is studied at various web speeds and positions. The result shows that the flow field has complicated structure with turbulent characteristic and the main trend of flow is obtained by taking time average of flow field.

Double-Pitch Dual Grating Method for Detecting the Axial Offset in Roll System (2 배수 피치비를 갖는 이중 격자 측정법을 이용한 축방향 롤 회전 오차 측정)

  • Kim, Geehong;Ten, Aleksey-Desen;Lim, Hyungjun;Lee, Jaejong;Choi, Keebong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1273-1279
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    • 2013
  • We propose a dual grating alignment technique for roll-to-roll positioning which allows achieving nanometer scale alignment by using micro-size marks. The high precision alignment system were designed and manufactured. It was confirmed that the optical system was properly adjusted and fully aligned with the dual gratings. The experiment and computer simulation results were presented. Alignment accuracy below 50 nm was achieved.

Development of Harvesting System for Agricultural By-Product(I) -Macerator- (농산 부산물 수확방법에 관한 연구(I) -조제장치-)

  • 김상헌;강화석;신범수;박청용
    • Journal of Biosystems Engineering
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    • v.21 no.2
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    • pp.182-190
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    • 1996
  • A macerating technique which can apply to the mechanical production system of the agricultural by-product was developed to increase the utilization of agricultural waste and solve the shortage problem in the forage supply for the livestock production. The macerating method is to shred the agricultural by-product by the two rolls which rotate at different speeds each other. The testing macerator was built and the optimum operating conditions are suggested. Results of this research are as follows: 1. The increase of the base roll speed and speed ratio between two rolls shows the better shredding index but decrease the drying rate. The optimum conditions of the base roll speed and the speed ratio between two rolls for the rice straw are 1200 rpm and 1.7-2.0 respectively. 2. The macerated alfalfa was dried to the 15%(w.b.) within 3 hrs in a field at speed ratio of rolls, 2:1 and base roll speed, 1800rpm. 3. The milled surface and straight knurled surface for the macerating roll have same effect on the drying rate of material. Both rolls have self-cleaning functions during operation.

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Neural Network Based Rudder-Roll Damping Control System for Ship

  • Nguyen, Phung-Hung;Jung, Yun-Chul
    • Journal of Navigation and Port Research
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    • v.31 no.4
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    • pp.289-293
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    • 2007
  • In this paper, new application of adaptive neural network to design a ship's Rudder-Roll Damping(RRD) control system is presented Firstly, the ANNAI neural network controller is presented. Secondly, new RRD control system using this neural network approach is developed. It uses two neural network controllers for heading control and roll damping control separately. Finally, Computer simulation of this RRD control system is carried out to compare with a linear quadratic optimal RRD control system; discussions and conclusions are provided. The simulation results show the feasibility of using ANNAI controller for RRD. Also, the necessity of mathematical ship model in designing RRD control system is removed by using NN control technique.

True Rolling Technique of New Gravure-Offset Printing for R2R Over-Piling (R2R 중첩인쇄를 위한 그라비어오프셋인쇄의 투루롤링 기술)

  • Choi, Byung-Oh;Jo, Jeong-Dai;Kim, Dong-Soo;Lim, Kyu-Jin;Ryu, Byung-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.10
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    • pp.1131-1140
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    • 2011
  • A new rotary gravure-offset printing unit is constructed by paralleling a gravure plate cylinder, a blanket cylinder and a impression roller. A Muti-Unit Gravure-Offset Printing Press(MUGOP) equipped with a series of the 3 printing units is utilized for roll-to-roll fine printing. Its core technology is precise over-piling printing of fine patterns. The severe problems of 'slurring' and 'doubling' in typical offset printing are unavoidable, which can be eliminated by applying a soft pad-type blanket cylinder and the unique 'true rolling' technique. Nip pressure between the blanket cylinder and the plate cylinder is measured by the constant pressure control system which equipped with load cells attached on the cylinders' axes. The running circumference of the blanket cylinder is increased to reach the same circumference of the plate cylinder as the pressure increasing, so that the specifications of the blanket cylinder is determined by the relationships of its shore hardness, diameter and nip pressure. When a softer blanket is used, a blanket cylinder of smaller diameter could give higher nip pressure. Realization of the true rolling technique on the MUGOP makes multilayer printing possible as well as fine printing in printed electronics.