• Title/Summary/Keyword: roll diameter

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Analysis on contact stress concentration at the end of strip mill rolls (압연기용 Roll의 동견부(Chamfer=Barrel Edge)에서의 음력집중의 완화 대책)

  • Ono, Shinichi
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.13-16
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    • 2009
  • In order to investigate the effects of geometry factors such as a roil diameter ratio and backup roll crown of the stress concentration factor on the edge of backup roil end, 3-dimensional FEM analyses of stress at the contact of backup roll and work roll assembled in a 4-high strip mill were carried out, It was made clear that the peak stress at the edge is about 2 to 3 times of that at the longitudinal center of the roll barrel and the peak stress proportionally increase with decreasing the ratio of backup roll diameter to work roll diameter Furthermore a crowning on the backup roll is effective to decrease the maximum edge stress.

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Change in Curl of Newsprint by Physical Treatments - Effects of roll diameter, storage time, winding methods, calendering and humidity on curl - (물리적 처리에 의한 신문용지의 컬 변화 -권취롤의 직경, 저장 기간, 권취 방법, 캘린더링 및 습도의 영향-)

  • Lim, Yeon-Ju;Paik, Ki-Hyon
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.3
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    • pp.60-66
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    • 2004
  • The effects of roll diameter, winding time, winding methods and relative humidity on curl In newsprints(46$g/m^2$, 54 $g/m^2$, and 54 $g/m^2$ SNC) are examined. The larger MD curl appears at smaller roll diameter, with the extension of winding time, and at the treat ment of soft nip calendering. The MD curl shows the back side curl at winding methods with top side as outer side(TSO), and the top side curl with top side as inner side(TSI). While the CD curl in newsprints( 46 $g/m^2$, and 54 $g/m^2$ SNC) treated with calender is hardly influenced by the storage times, roll diameter, and winding methods. However the CD curl in newsprint(54 $g/m^2$) gradually increases to a two weeks, and then hold constant regardless of roll diameter and winding methods.. The CD curl shows always the top side curl regardless of winding methods. At high relative humidity, the CD curl largely reduces, but the MD curl is not nearly changed. Especially, the CD curl in news-prints(54 $g/m^2$ SNC) is little affected by the changes of relative humidity.

Effect of Physical Treatments on Curl in Inkjet Coated Paper During Papermaking (물리적 처리가 잉크젯 코팅지 생산 과정 중에 발생되는 컬에 미치는 영향)

  • 임연주;남원석;백기현
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.39-46
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    • 2004
  • In this paper, the effects of roll diameter and storage time in roll form, bending method and relative humidity on curl in copy paper and inkjet coated papers are investigated. In copy paper, more MD curl is showed at smaller roll diameter and the extension of bending time. However CD curl is hardly influenced by roll diameter and bending time. At high relative humidity, especially CD curl largely reduces. All inkjet coated papers without the primary or the secondary back coating during papermaking show the increase in MD curl and slight decrease in CD curl by MD bending regardless of the winding methods(TSO, TSI). The water spray as back coating results in the remarkable reduction of CD curl regardless of the winding methods. Drying on flat dryer after spraying the moisture on back side display the most excellent effect on the reduction of CD curl.

Rolling Process and ]Roll Stress Analysis of Angle and Channel using 3D FEM (3차원 FEM을 이용한 Angle과 Channel의 압연공정 및 Roll Stress 해석)

  • Kim, J.M.;Park, C.S.;Woo, K.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.248-251
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    • 2009
  • AB100 & CB100 are general products in the steel beam of the section shape. They are applied for construction, welding and shipbuilding structures. But currently roll damages are generated in the intermediate & finish mills during producing AB 100, CB100. The goal of this project is to conduct rolling & roll stress analysis using the 3D FEM program and to research the things which roll diameter affects roll stress. By the analysis results, it is determined that the recording roll stress where the roll diameter will be big comes to be small, and it is recognized that roll damage occurrences of finish rolling mills can be high by roll stress analysis results.

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Establishment of Initial Work Roll Crown in Finishing Plate Mill (후판 사상압연기 작업룰 초기 크라운 설정)

  • Kim, J.T.;Seo, J.H.;Jung, B.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.73-81
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    • 1995
  • To find a way for establishing work roll initial crown according to roll conditions, computer simutation for predicting plate crown in plate mill is done and effects of roll conditions on plate crown is analyzed. Toll gap rorfile and plate crown are measured to be compared to the calculated values. As a result, regression equation to establish work roll initial crown according to roll conditions such as backup roll diameter, backup roll crown and work roll diameter is obtained.

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Evaluzation of Model equation Predicting Roll Force and Roll Power during Hot Rolling (열간압연중 압연하중 및 압연동력 예측 모델)

  • 곽우진;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.308-312
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    • 1999
  • Developed the model equations which calculate roll force, roll power during hot rolling in real time. The variables which mainly effect on the roll force, roll power are shape factor, reduction, roll diameter, roll velocity, strip inlet temperature, carbon content of strip and strip-roll contact friction coefficient. Among these variables roll diameter, roll velocity, inlet temperature, carbon content and friction coefficient can be excluded in interpolated model equation by introducing equation of die force(F'), power(p') of the frictionless uniform plane strain compression which can be calculated without iteration. At the case of coulomb friction coefficient of 0.3, we evaluated coefficient of polynomial equations of {{{{ { F} over {F' } }}}}, {{{{ { Pf} over {Pd }, { Pd} over {P' } }}}} from the result of finite element analysis using interpolation. It was found that the change of values of {{{{ { F} over {F' }, { P} over {P' } }}}} with the friction coefficient tend to straight line which slope depend only on shape factor. With these properties, developed model equations could be extended to other values of coulomb friction coefficient. To verify developed roll force, roll power model equation we compared the results from these model equation with the results from these model equation with the results from finite element analysis in factory process condition.

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A Study on the Maneuverability of a Rolling Ship under Wind Forces (풍력(風力) 및 횡요(橫搖)의 영향(影響)을 고려(考慮)한 선박(船舶)의 조종성능(操縱性能)에 관한 연구(硏究))

  • Jin-Ahn,Kim;Seung-Keon,Lee
    • Bulletin of the Society of Naval Architects of Korea
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    • v.21 no.1
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    • pp.3-12
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    • 1984
  • Up to now, it has been common to treat the maneuvering motion of a ship as a 3-degree-freedom motion i.e. surge, sway and yaw on the sea surface, for the simplicity and mathematical calculation, and it is quite acceptable in the practical point of view. Meanwhile, considering the maneuverability of a ship under the special conditions such as in irregular waves, in wind or at high speed with small GM value, it is required that roll effect must be considered in the equation of ship motion. In this paper the author tried to build up the 4-degree-freedom motion equation by adding roll. And then, applying the M.M.G.'s mathematical model and with captive model test results the roll-coupled hydrodynamic derivatives were found. With these the author could make some simulating program for turning and zig-zag steering. Through the computer simulations, the effect of roll to the ship maneuver became clear. The effect of the wind force to the maneuverability was also found. Followings are such items that was found. 1) When roll is coupled in the maneuvering motion, the directional stability becomes worse and the turning diameter becomes smaller as roll becomes smaller as roll becomes larger. 2) When maneuver a ship in the wind, the roll becomes severe and the directional stability becomes worse. 3) When a ship turns to the starboard side, the wind blowing from 90 degree direction to starboard causes the largest roll and the largest turning diameter, and the wind from other direction doesn't change the turning diameter. 4) When a ship is travelling with a constant speed with rudder amidship, if steady wind blows from one direction, the ship turns toward that wind. This phenomenon is observed in the actual seaways.

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Bonding evolution of bimetallic Al/Cu laminates fabricated by asymmetric roll bonding

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in materials Research
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    • v.8 no.1
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    • pp.1-10
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    • 2019
  • Roll bonding (RB) process of bi-metal laminates as a new noble method of bonding has been widely used in the production of bimetal laminates. In the present study, asymmetric roll bonding process as a new noble method has been presented to produce Al/Cu bimetallic laminates with the thickness reduction ratios 10%, 20% and 30% together with mismatch rolling diameter ($\frac{R_2}{R_1}$) ratio 1:1, 1:1.1 and 1:1.2. ABAQUS as a finite element simulation software was used to model the deformation of samples. The main attention in this study focuses on the bonding properties of Al/Cu samples. The effect of the $\frac{R_2}{R_1}$ ratios was investigated to improve the bond strength. During the simulation, for samples produced with $\frac{R_2}{R_1}=1:1.2$, the vertical plastic strain of samples was reach the maximum value with a high quality bond. Moreover, the peeling surface of samples after the peeling test was investigated by the scanning electron microscopy (SEM).

Analysis of roll deformation for sendzimir rolling mill (젠지미어 압연기 롤 변형해석)

  • 이영호;김종택;한석영;이준정;김종근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1689-1699
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    • 1990
  • Sendzimir rolling mill is widely used for rolling hard materials such as stainless steel due to its small work roll diameter and shape controllability using two effective actuators, AS-U-Roll crown adjustment and lst. intermediate roll shifting. However, in comparison with 4-high or 6-high mills, it is noteasy to get good strip or excellent flatness because Z-mill has small diameter of work rolls which are easily deformed by load. A new mathematical model based on the method of dividing roll and strip into multo-portions was used to develop strip profile prediction software. Using the developed software, several influencing factors related to rolled strip profile for Z-Mill were tested analytically and characterized for the effective shape control. The effects of adjusting shape control actuators of Z-Mill on strip profile were also examined and discussed in detail.