• Title/Summary/Keyword: residual reduction

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Reduction of residual stress for welded joint using vibrational load

  • Aoki, Shigeru;Nishimura, Tadashi;Hiroi, Tetsumaro
    • Steel and Composite Structures
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    • v.4 no.5
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    • pp.355-365
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    • 2004
  • A new reduction method of residual stress in welding joint is proposed where welded metals are shaken during welding. By an experiment using a small shaker, it can be shown that tensile residual stress near the bead is significantly reduced. Since tensile residual stress on the surface degrades fatigue strength for cumulative damage, the proposed method is effective to reduction of residual stress of welded joints. The effectiveness of the proposed method is demonstrated by the response analysis using one mass model with nonlinear springs.

Optimized design of dual steel moment resisting system equipped with cross-anchored self-centering buckling restrained chevron brace

  • Khaneghah, Mohammadreza Ahadpour;Dehcheshmaeh, Esmaeil Mohammadi;Broujerdian, Vahid;Amiri, Gholamreza Ghodrati
    • Earthquakes and Structures
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    • v.23 no.2
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    • pp.139-150
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    • 2022
  • In most self-center braces, decreasing residual deformation is possible only by increasing pretension force, which results in lower energy dissipation capacity. On the other hand, increasing energy dissipation capacity means higher values of residual deformation. The goal of this research was to find the best design for a self-centering buckling restrained brace (SC-BRB) system by balancing self-centering capability and energy dissipation. Three, six, and nine-story structures were investigated using OpenSees software and the TCL programming language to achieve this goal. For each height, 62 different SC-BRBs were considered using different values for the pretension force of cables, the area of the buckling restrained brace (BRB) core plate, and the yield stress of the core plate. The residual deformation and dissipated energy of all the models were calculated using nonlinear analyses after cyclic loading was applied. The optimum design for each height was determined among all the models and was compared to the structure equipped with the usual BRB. The residual deformation of the framed buildings was significantly reduced, according to the findings. Also the reduction of the energy dissipation was acceptable. The optimum design of SC-BRB in 6-story building has the most reduction percent in residual deformation, it can reduce residual deformation of building 83% while causing only a 57% of reduction in dissipated energy. The greatest reduction in residual deformation versus dissipated energy reduction was for the optimum SC-BRB design of 9-story building, results indicated that it can reduce residual deformation of building 69% while causing only a 42% of reduction in dissipated energy.

Influence of Process Parameters on Residual Stress and Reducing Residual Stress in Drawn Wire (인발 선재의 잔류응력에 미치는 공정변수의 영향 및 잔류응력 완화)

  • Lee S. K.;Hwang W. H.;Kim B. M.;Bae C. M.
    • Transactions of Materials Processing
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    • v.14 no.8 s.80
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    • pp.704-711
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    • 2005
  • The influence of process parameters in drawn wire on residual stresses was investigated. Based on a FE-simulation of the wire drawing process, the effects of process parameters such as semi-die angle, reduction, friction coefficient and bearing length on the residual stresses were investigated. The validity of the FE-simulation results was verified by the comparison of the previous simulated results with experimental data. In this study, semi-die angle and die reduction have significant effect on the residual stresses at the surface of drawn wire. Several methods such as, addition of axial tension, application of skin pass, straightening in multi-roll straightener etc, were suggested in the previous studies to reduce the residual stresses. In this study, the results show that the concurrent application of skin pass with low die reduction and low semi-die angle at the final stage of drawing operation reduces dramatically the both axial and hoop residual stresses after drawing

Application of an Input Shaping Method for Reduction of Residual Vibration in the Wafer Positioning Robot (웨이퍼 이송 로봇의 잔류진동 저감을 위한 입력성형 기법의 적용)

  • Ahn, Tae-Kil;Yim, Jae-Chul;Kim, Seong-Kun;Kim, Kug Weon
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.2
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    • pp.33-38
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    • 2012
  • The wafer positioning robot in the semiconductor industry is required to operate at high speed for the improvement of productivity. The residual vibration caused by the high speed of the wafer positioning robot, however, makes the life of the robot shorter and the cycle time longer. In this study, the input shaping and the path of the system are designed for the reduction of the residual vibration and the improvement of the cycle time. The followings are the process for the reduction and the improvement; 1) System modeling of the wafer positioning robot, 2) Verification of dynamic characteristics of the wafer positioning robot, 3) Input shaping plan using impulse response reiteration, 4) Simulation test using SIMULINK program, 5) Analysis of result.

A study on Residual Stress Distribution of a Repair Weldment of Casting (주철 보수용접부의 잔류응력 분포에 관한 연구)

  • 김현수;배상득;박윤기
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.207-209
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    • 2003
  • In FE analysis for residual stress of a casting, contact force between mould and casting material and gravity force must be considered for exact simulation. Preheating of a repair weldment had a little effects on the reduction of residual stress. However, preheating with hammer peening had a great deal of effects on the reduction of residual stress. A method for estimation of fatigue life for a repair weldment has been established.

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A Study on the Influence of Process Parameters on Residual Stress and Reducing Residual Stress for Drawn Wire Using FE-Analysis (유한요소 해석에 의한 공정변수가 인발 선재의 잔류응력에 미치는 영향평가 및 완화에 관한 연구)

  • Lee S.G.;Hwang W.H.;Kim B.M.;Bae C.M.;Lee C.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.834-837
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    • 2005
  • This study presents a study on the influence of process parameters(semi-die angle, die reduction, friction condition, and bearing length) in drawn wire on residual stresses were investigated using FE-analysis. In this study, semi-die angle and die reduction have a significant effect on the residual stresses at the surface of drawn wire. In the previous study, in order to reduce the residual stresses, several methods were suggested: addition of axial tension, application of skin pass, straightening in multi-roll straightener etc. In this study, it can be known that the concurrent application of skin pass with low die reduction and low semi-die angle at the final stage of drawing operation reduces dramatically the both axial and hoop residual stresses after drawing.

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Analysing the Effect of Residual Chlorine Equalization for Water Quality Improvement in Water Distribution System (공급과정 수질개선을 위한 잔류염소 균등화 효과분석)

  • Choi, Taeho;Lee, Doojin;Bae, Cheolho;Moon, Jiyoung
    • Journal of Korean Society of Water and Wastewater
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    • v.30 no.5
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    • pp.587-596
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    • 2016
  • This study attempts to draw factors for an analysis of the operation effect of a rechlorination facility and autodrain equipment for residual chlorine equalization by installing and operating a rechlorination facility and autodrain equipment in P City and analyzing the practical evaluation method and operation effect. For this purpose, this study selected three indicators for an analysis of the effectiveness of residual chlorine equalization and conducted a comparative analysis before and after the implementation of the residual chlorine equalization. As a result of estimation, (1) the reduction of the residual chlorine concentration range from a water treatment plant to the pipe end was 16.0%; (2) the total reduction of chlorination input was 18.0%; and (3) the reduction of the generation of disinfection by-products was 19.5%. In addition, this achieved enough residual chlorine equalization in the supply process and shows that it could successfully achieve the economic feasibility of investment in equipment and the reduction of the generation of disinfection by-products. Like this, it is judged that the three indicators suggested in this study will be used sufficiently as indicators of an analysis of the effectiveness of residual chlorine equalization according to the operations of the rechlorination facility and autodrain equipment.

Prediction Model of Surface Residual Stress for Multi-Pass Drawn High Carbon Steel Wire (고탄소강 다단 신선 와이어의 표면 잔류응력 예측모델)

  • Kim, D.W.;Lee, S.K.;Kim, B.M.;Jung, J.Y.;Ban, D.Y.;Lee, S.B.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.224-229
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    • 2010
  • During the multi-pass wire drawing process, wires suffer a great amount of plastic deformation that is through the cross-section. This generates tensile residual stress at surface of drawn wires. The generated residual stress on surface is one of the problems for quality of wires so that prediction and reduction of residual stresses is important to avoid unexpected fracture. Therefore, in this study, the effect of process variables such as semi-die angle, bearing length and reduction ratio on the residual stress was evaluated through Finite Element Analysis. Based on the results of the Analysis, a prediction model was established for predicting residual stress on the surface of high carbon steel(AISI1072, AISI1082). To identify the effectiveness of the proposed model, X-ray diffraction is used to measure the residual stresses on the surface. As the result of the comparison between calculated residual stresses and measured residual stresses, the model could be used to predict residual stresses in cold drawn wire.

Effect of Residual Impurities on Solid State Sintering of the Powder Injection Molded W-15 wt%Cu Nanocomposite Powder (분말사출성형한 W-15 wt%Cu 나노복합분말의 고상소결에 미치는 잔류불순물의 영향)

  • 윤의식;이재성;윤태식
    • Journal of Powder Materials
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    • v.9 no.4
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    • pp.235-244
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    • 2002
  • The effects of residual impurities on solid state sintering of the powder injection molded (PIMed) W-15wt%Cu nanocomposite powder were investigated. The W-Cu nanocomposite powder was produced by the mech-ano-chemical process consisting of high energy ball-milling and hydrogen reduction of W blue powder-cuO mixture. Solid state sintering of the powder compacts was conducted at $1050^{\circ}C$ for 2~10 h in hydrogen atmosphere. The den-sification of PIM specimen was slightly larger than that of PM(conventional PM specimen), being due to fast coalescence of aggregate in the PIM. The only difference between PIM and PM specimens was the amount of residual impurities. The carbon as a strong reduction agent effectively reduced residual W oxide in the PIM specimen. The $H_2O$ formed by $H_2$ reduction of oxide disintegrated W-Cu aggregates during removal process, on the contrary to this, micropore volume rapidly decreased due to coalescence of the disintegrated W-Cu aggregates during evolution of CO.It can be concluded that the higher densification was due to the earlier occurred Cu phase spreading that was induced by effective removal of residual oxides by carbon.

A Study for Structural Damage Identification Method Using Genetic Algorithm (유전자 알고리즘을 이용한 구조물 손상 탐색기법에 관한 연구)

  • Woo, Ho-Kil;Choi, Byoung-Min
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.1 s.118
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    • pp.80-87
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    • 2007
  • In this paper, a method for identifying the location and extent of a damage in a structure using residual forces was presented. Element stiffness matrix reduction parameters in a finite element model were used to describe the damaged structure mathematically. The element stiffness matrix reduction parameters were determined by minimizing a global error derived from dynamic residual vectors, which were obtained by introducing a simulated experimental data into the eigenvalue problem. Genetic algorithm was used to get the solution set of element stiffness reduction parameters. The proposed scheme was verified using Euler-Bernoulli beam. The results were presented in the form of tables and charts.