• 제목/요약/키워드: repair & replacement cost

검색결과 135건 처리시간 0.027초

An Optimal Block Replacement Policy Using Items with Different Reliability

  • Lie, Chang-Hoon;Bae, Moon-Sik;Chun, Young-Ho
    • 한국국방경영분석학회지
    • /
    • 제10권2호
    • /
    • pp.61-73
    • /
    • 1984
  • A block replacement policy using items with different reliability is discussed. We divide system unit failure modes into two modes and use less reliable unit when operating unit fails near the planned preventive replacement time. In this policy, item A has two failure modes. Mode-1 failure is removed by minimal repair, mode-2 failure by replacement. If mode-2 failure of item A happens in (0, $T-{\delta}$), failure item A is replaced by new item A. If mode-2 failure of item A happens in ($T-{\delta}$, T), failure item A is replaced by new item B. Item B should be cheaper and less durable than item A. Under this policy, we determine the preventive replacement interval $T^{*}$ and the interval ${\delta}^{*}$ of item B replacement which minimize the cost rate per unit time.

  • PDF

Block 대체정책에 관한 연구

  • 배문식
    • ETRI Journal
    • /
    • 제6권3호
    • /
    • pp.17-20
    • /
    • 1984
  • A block replacement policy using items with different reliability is discussed. We devide system unit failure modes into two modes and use less reliable unit when operating unit fails near the planned preventive replacement time. In this policy, item A has two failure modes. Mode-1 failure is removed by minimal repair, mode-2 failure by replacement. If mode-2 failure of item A happens in (0,T- $\delta$). failure item A is replaced by new item A. If mode-2 failure of item A happens in(T-$\delta$,T), failure item A is replaced by new item B. Item B should be cheaper and less durable than item A. Under this policy, we determine the preventive replacement interval T and the interval $\delta$ of item B replacement which minimize the cost rate per unit time.

  • PDF

A Bayesian Approach to Optimal Replacement Policy for a Repairable System with Warranty Period

  • Jung, Gi-Mun;Han, Sung-Sil
    • Communications for Statistical Applications and Methods
    • /
    • 제9권1호
    • /
    • pp.21-31
    • /
    • 2002
  • This paper considers a Bayesian approach to determine an optimal replacement policy for a repairable system with warranty period. The mathematical formula of the expected cost rate per unit time is obtained for two cases : RFRW(renewing free-replacement warranty) and RPRW(renewing pro-rata warranty). When the failure time is Weibull distribution with uncertain parameters, a Bayesian approach is established to formally express and update the uncertain parameters for determining an optimal replacement policy. Some numerical examples are presented for illustrative purpose.

An Optimum Maintenance Policy : A bayesian approach to periodic incomplete preventive maintenance with minimal repair at failure

  • Park, Kwang-Su;Jun, Chi-Hyuck
    • 한국경영과학회:학술대회논문집
    • /
    • 한국경영과학회 1997년도 추계학술대회발표논문집; 홍익대학교, 서울; 1 Nov. 1997
    • /
    • pp.193-196
    • /
    • 1997
  • In this paper we consider a Bayesian theoretic approach to periodic incomplete preventive maintenance with minimal repair at failure. We assume that the system failure rate is increasing as the frequency of PM increases and that the system is replaced at the K-th PM under this maintenance strategy. The optimal policies which minimize the expected cost rates are discussed. We seek the optimal periodic PM interval x and replacement time K under a Weibull failure intensity. Assuming suitable prior distribution for the Weibull parameters, we derive the posterior distribution incorporating failure data and obtain the updated optimal replacement strategies.

  • PDF

A Case Study of Bus-Gearboxes Maintenance using Arithmetic Processes

  • Francis, LeungKit-Nam;Lai, Kin-Keung
    • Industrial Engineering and Management Systems
    • /
    • 제2권1호
    • /
    • pp.63-70
    • /
    • 2003
  • In this study, we employed an arithmetic process (AP) approach to resolve gearbox maintenance problems. The approach is realistic and direct in modelling the characteristics of a deteriorating system such as a gearbox since a decreasing AP can model a gearbox's successive operating times and an increasing AP can model the corresponding consecutive repair times. First of all, two test statistics were used to check whether the process is arithmetic or not. Next, model parameters of the AP were estimated using the simple linear regression method. Finally, the optimal replacement policy based on minimising the long-run average cost per day was determined for each type of gearbox.

무료 이단계 보증에 대한 최적의 보증 정책 (Optimal Warranty Policy for Free Two-phase Warranty)

  • 정기문
    • 통합자연과학논문집
    • /
    • 제17권2호
    • /
    • pp.43-51
    • /
    • 2024
  • Jung et al.(2015) suggest the two-phase warranty model, which is a general type of warranty model. Under the two-phase warranty, the warranty period is divided into two intervals, one of which is for renewing replacement warranty, and the other is for minimal repair warranty. And warranty policies play a very important role in product marketing. In this paper, we suggest the optimal warranty policy for free extended two-phase warranty. To determine the optimal warranty period, we adopt the expected profit per unit product. So, the expressions for the total expected cost, the sale price and the expected profit per unit product from the manufacturer's point of view are derived. Also, we discuss the optimal warranty period and the numerical examples are provided to illustrate the proposed the warranty policy.

증기발생기 최적 교체시기 결정에 관한 연구 (Optimum Replacement Times for a Steam Generator)

  • 허정훈;윤원영
    • 산업공학
    • /
    • 제15권1호
    • /
    • pp.89-98
    • /
    • 2002
  • This paper considers the optimum replacement times of a steam generator in nuclear power plant with failure data. It is assumed that the failure pattern of units is given as a Weibull distribution and repair and periodic preventive maintenance are performed periodically. The maximum likelihood method is used to estimated the Weibull parameters of failure distribution from failure data. Relpacement, output-decresing and maintenance costs are considered to determine the optimal replacement times by simulation. Numerical examples are included with actual failure data and cost estimators.

혼합보증이 있는 수리 가능한 시스템에 대한 최적의 교체정책 (Optimal Replacement Policy for a Repairable System with Combination Warranty)

  • 정기문
    • 응용통계연구
    • /
    • 제15권1호
    • /
    • pp.107-117
    • /
    • 2002
  • 본 논문에서는 혼합보증기간이 있는 수리 가능한 시스템에 대하여 보증기간이 종료된 이후의 교체정책을 고려한다. 이러한 교체정책은 보증기간이 재생되는 재생혼합보증과 재생되지 않는 비재생혼합보증에 대하여 고려되며, 최적의 교체정책을 설정하기 위 해서 단위 시간당 기대비용을 사용한다. 재생혼합보증과 비재생혼합보증이 있는 시스템에 대하여 소비자 관점에서의 단위 시간당 기대비용을 구하고, 이를 최소화하는 최적의 보전기간을 결정한다 그리고, 시스템의 고장시간이 와이블분포일 때 수치적 예를 통해서 제안된 최적의 교체정책을 설명한다.

자동차 중고재생 등속조인트와 스티어링 기어박스의 성능과 활용효과에 대한 연구 (A Study on the Performance Characteristics and Reuse Effect for Recycled Parts of CV Joint and Steering Gear Box in the Vehicles)

  • 조휘창;박인송
    • 한국자동차공학회논문집
    • /
    • 제10권5호
    • /
    • pp.199-205
    • /
    • 2002
  • The scale of repair parts market reached 0.1 billion won. Above all, it is remarkable that the automotive insurance business world is paying f3r 40 ~5o% of the whole repair cost. The repair parts consist of a genuine parts, non-genuine parts, recycling used parts. It is the recent trend that recycled parts are more popular than the genuine parts f3r repairing crashed cars due to the cost. Performance of recycled continuous velocity(CV) joints and power steering(PS) gear box as replacement parts was tested and analysed in this study. To examine the durability of the recycled parts, the replaced CV joints and PS gear box after repair were tested and analysed periodically. The results were showed that basic performance of the recycled parts was normal. However the ball cage of CV joints was more frequently damaged than genuine parts. We concluded that a test standard and amendment of related laws for recycled parts is required to get a safe and durable parts.

의복 종류별 수선 실태조사와 수선방법에 관한 분석 (A Study on the Actual Condition of Repair by Clothing Types and an Analysis of Repair Methods)

  • 김연희;박미경;송정아
    • 한국의류산업학회지
    • /
    • 제25권3호
    • /
    • pp.324-332
    • /
    • 2023
  • Consumers are addressing the issue of dimensional dissatisfaction by repairing clothes, experimenting with style changes, and looking for cost-effective solutions that result in better-fitting garments. This study investigated the repair status by type of clothing, analyzed the method and frequency of repair by type of clothing category and season, and analyzed consumer redesign activities. The findings revealed that upper garments, such as T-shirts, jumpers, jackets, dress shirts, and dresses, were frequently repaired. The common modifications to upper garments included(in order of frequency) shortening sleeve length, shortening overall length, reducing garment width, zipper repair, and adjusting sleeve width. Lower garments, such as pants, jeans, skirts, and training pants, followed in terms of repair frequency. The modifications to lower garments included(in order of frequency) shortening length, reducing width, adjusting waist width (both narrowing and widening), replacing elastic bands, zipper repair, and lengthening. Repairs were more frequently conducted in the order of autumn, winter, spring, and summer. Repair methods varied depending on the clothing type and alterations involved to the length and width of garments and the replacement or removal of old sections. Redesigning clothing as a recycling method was found to enhance the cost-effectiveness of the collection. The study further confirmed the sustainability aspect of redesigning and reusing clothing.