• Title/Summary/Keyword: repair & replacement cost

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An Optimal Block Replacement Policy Using Items with Different Reliability

  • Lie, Chang-Hoon;Bae, Moon-Sik;Chun, Young-Ho
    • Journal of the military operations research society of Korea
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    • v.10 no.2
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    • pp.61-73
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    • 1984
  • A block replacement policy using items with different reliability is discussed. We divide system unit failure modes into two modes and use less reliable unit when operating unit fails near the planned preventive replacement time. In this policy, item A has two failure modes. Mode-1 failure is removed by minimal repair, mode-2 failure by replacement. If mode-2 failure of item A happens in (0, $T-{\delta}$), failure item A is replaced by new item A. If mode-2 failure of item A happens in ($T-{\delta}$, T), failure item A is replaced by new item B. Item B should be cheaper and less durable than item A. Under this policy, we determine the preventive replacement interval $T^{*}$ and the interval ${\delta}^{*}$ of item B replacement which minimize the cost rate per unit time.

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Block 대체정책에 관한 연구

  • Bae, Mun-Sik
    • ETRI Journal
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    • v.6 no.3
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    • pp.17-20
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    • 1984
  • A block replacement policy using items with different reliability is discussed. We devide system unit failure modes into two modes and use less reliable unit when operating unit fails near the planned preventive replacement time. In this policy, item A has two failure modes. Mode-1 failure is removed by minimal repair, mode-2 failure by replacement. If mode-2 failure of item A happens in (0,T- $\delta$). failure item A is replaced by new item A. If mode-2 failure of item A happens in(T-$\delta$,T), failure item A is replaced by new item B. Item B should be cheaper and less durable than item A. Under this policy, we determine the preventive replacement interval T and the interval $\delta$ of item B replacement which minimize the cost rate per unit time.

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A Bayesian Approach to Optimal Replacement Policy for a Repairable System with Warranty Period

  • Jung, Gi-Mun;Han, Sung-Sil
    • Communications for Statistical Applications and Methods
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    • v.9 no.1
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    • pp.21-31
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    • 2002
  • This paper considers a Bayesian approach to determine an optimal replacement policy for a repairable system with warranty period. The mathematical formula of the expected cost rate per unit time is obtained for two cases : RFRW(renewing free-replacement warranty) and RPRW(renewing pro-rata warranty). When the failure time is Weibull distribution with uncertain parameters, a Bayesian approach is established to formally express and update the uncertain parameters for determining an optimal replacement policy. Some numerical examples are presented for illustrative purpose.

An Optimum Maintenance Policy : A bayesian approach to periodic incomplete preventive maintenance with minimal repair at failure

  • Park, Kwang-Su;Jun, Chi-Hyuck
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1997.10a
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    • pp.193-196
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    • 1997
  • In this paper we consider a Bayesian theoretic approach to periodic incomplete preventive maintenance with minimal repair at failure. We assume that the system failure rate is increasing as the frequency of PM increases and that the system is replaced at the K-th PM under this maintenance strategy. The optimal policies which minimize the expected cost rates are discussed. We seek the optimal periodic PM interval x and replacement time K under a Weibull failure intensity. Assuming suitable prior distribution for the Weibull parameters, we derive the posterior distribution incorporating failure data and obtain the updated optimal replacement strategies.

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A Case Study of Bus-Gearboxes Maintenance using Arithmetic Processes

  • Francis, LeungKit-Nam;Lai, Kin-Keung
    • Industrial Engineering and Management Systems
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    • v.2 no.1
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    • pp.63-70
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    • 2003
  • In this study, we employed an arithmetic process (AP) approach to resolve gearbox maintenance problems. The approach is realistic and direct in modelling the characteristics of a deteriorating system such as a gearbox since a decreasing AP can model a gearbox's successive operating times and an increasing AP can model the corresponding consecutive repair times. First of all, two test statistics were used to check whether the process is arithmetic or not. Next, model parameters of the AP were estimated using the simple linear regression method. Finally, the optimal replacement policy based on minimising the long-run average cost per day was determined for each type of gearbox.

Optimal Warranty Policy for Free Two-phase Warranty (무료 이단계 보증에 대한 최적의 보증 정책)

  • Ki Mun Jung
    • Journal of Integrative Natural Science
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    • v.17 no.2
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    • pp.43-51
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    • 2024
  • Jung et al.(2015) suggest the two-phase warranty model, which is a general type of warranty model. Under the two-phase warranty, the warranty period is divided into two intervals, one of which is for renewing replacement warranty, and the other is for minimal repair warranty. And warranty policies play a very important role in product marketing. In this paper, we suggest the optimal warranty policy for free extended two-phase warranty. To determine the optimal warranty period, we adopt the expected profit per unit product. So, the expressions for the total expected cost, the sale price and the expected profit per unit product from the manufacturer's point of view are derived. Also, we discuss the optimal warranty period and the numerical examples are provided to illustrate the proposed the warranty policy.

Optimum Replacement Times for a Steam Generator (증기발생기 최적 교체시기 결정에 관한 연구)

  • Hur, Jung-Hoon;Yun, Won-Young
    • IE interfaces
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    • v.15 no.1
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    • pp.89-98
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    • 2002
  • This paper considers the optimum replacement times of a steam generator in nuclear power plant with failure data. It is assumed that the failure pattern of units is given as a Weibull distribution and repair and periodic preventive maintenance are performed periodically. The maximum likelihood method is used to estimated the Weibull parameters of failure distribution from failure data. Relpacement, output-decresing and maintenance costs are considered to determine the optimal replacement times by simulation. Numerical examples are included with actual failure data and cost estimators.

Optimal Replacement Policy for a Repairable System with Combination Warranty (혼합보증이 있는 수리 가능한 시스템에 대한 최적의 교체정책)

  • 정기문
    • The Korean Journal of Applied Statistics
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    • v.15 no.1
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    • pp.107-117
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    • 2002
  • In this paper we present the optimal replacement policies following the expiration of combination warranty. We consider two types of combination warranty policies: renewing warranty and non-renewing warranty. The criterion used to determine the optimal replacement period is the expected cost rate per unit time from the user'perspective. The optimal maintenance period following the expiration of combination warranty is obtained. Some numerical examples are presented for illustrative purpose.

A Study on the Performance Characteristics and Reuse Effect for Recycled Parts of CV Joint and Steering Gear Box in the Vehicles (자동차 중고재생 등속조인트와 스티어링 기어박스의 성능과 활용효과에 대한 연구)

  • 조휘창;박인송
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.5
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    • pp.199-205
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    • 2002
  • The scale of repair parts market reached 0.1 billion won. Above all, it is remarkable that the automotive insurance business world is paying f3r 40 ~5o% of the whole repair cost. The repair parts consist of a genuine parts, non-genuine parts, recycling used parts. It is the recent trend that recycled parts are more popular than the genuine parts f3r repairing crashed cars due to the cost. Performance of recycled continuous velocity(CV) joints and power steering(PS) gear box as replacement parts was tested and analysed in this study. To examine the durability of the recycled parts, the replaced CV joints and PS gear box after repair were tested and analysed periodically. The results were showed that basic performance of the recycled parts was normal. However the ball cage of CV joints was more frequently damaged than genuine parts. We concluded that a test standard and amendment of related laws for recycled parts is required to get a safe and durable parts.

A Study on the Actual Condition of Repair by Clothing Types and an Analysis of Repair Methods (의복 종류별 수선 실태조사와 수선방법에 관한 분석)

  • YeonHee Kim;MiKyeong Park;Jung-A Song
    • Fashion & Textile Research Journal
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    • v.25 no.3
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    • pp.324-332
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    • 2023
  • Consumers are addressing the issue of dimensional dissatisfaction by repairing clothes, experimenting with style changes, and looking for cost-effective solutions that result in better-fitting garments. This study investigated the repair status by type of clothing, analyzed the method and frequency of repair by type of clothing category and season, and analyzed consumer redesign activities. The findings revealed that upper garments, such as T-shirts, jumpers, jackets, dress shirts, and dresses, were frequently repaired. The common modifications to upper garments included(in order of frequency) shortening sleeve length, shortening overall length, reducing garment width, zipper repair, and adjusting sleeve width. Lower garments, such as pants, jeans, skirts, and training pants, followed in terms of repair frequency. The modifications to lower garments included(in order of frequency) shortening length, reducing width, adjusting waist width (both narrowing and widening), replacing elastic bands, zipper repair, and lengthening. Repairs were more frequently conducted in the order of autumn, winter, spring, and summer. Repair methods varied depending on the clothing type and alterations involved to the length and width of garments and the replacement or removal of old sections. Redesigning clothing as a recycling method was found to enhance the cost-effectiveness of the collection. The study further confirmed the sustainability aspect of redesigning and reusing clothing.