• 제목/요약/키워드: remelting

검색결과 73건 처리시간 0.021초

고청정 Alloy718 잉고트 Cogging (Cogging of premium-quality Alloy 718)

  • 박노광;염종택;임정숙;최상욱
    • 한국군사과학기술학회지
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    • 제6권4호
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    • pp.159-166
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    • 2003
  • Microstructures and mechanical properties of VIM/VAR/VAR-processed Ni-based Alloy718 ingot were investigated. Vacuum arc remelting(VAR) results in chill grain zone, columnar grain zone, and equi-axed grain zone in the ingot due to the difference in local solidification processes. Different grain structures of the remelting ingot result in the different hot workability for the given cogging conditions. Experimental results on microstructural inhomogeniety and material flow behavior under billet cogging conditions were presented, and their potential effects on the billet cogging process are discussed.

캠 샤프트 재용융 처리시 재흑연화 현상에 관한 연구 (Investigation of Regraphitization during Cam Shaft Remelting)

  • 오영근;김광수;고진현
    • 한국재료학회지
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    • 제8권7호
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    • pp.648-652
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    • 1998
  • 자동차용 캠 샤프트의 표면경화를 위해 TiG 용접공정에 의한 재용융처리가 실시되었다. 재용융처리는 캠축에 평행한 방향으로 행하여졌다. 캠 샤프트 소재의 조직은 편상의 흑연과 퍼얼라이트의 회주철 조직으로 구성되어 있으나 재용융 처리후 미세한 퍼얼라이트 및 세멘타이트와 구상 오스테나이트의 레데브라이트 조직으로 변화하였다. 캠 샤프트 모재의경도는 HRc 25~28에서 재용융 처리후에는 HRg 53~55정도로 증가하였다. 다층 용융 처리시 비드가 겹치는 경계에서 검은띠가 관찰되었는데 이 검은띠는 흑연으로 판명되었다. 이 검은띠는 전층의 레데브라이트 조직이 변태된 것으로 주로 세멘타이트와 기지조직의 경계에서 생성되었다. 고밀도 에너지인 레이저 용융처리시에도 재흑연화 현상은 TIG의 경우처럼 관찰되었다. 재흑연화 현상의 확인을 위해서 Gleeble 1500을 이용하여 $1100^{\circ}C$$1000^{\circ}C$에서 0.5, 1, 3, 5 및 10초동안 유지한 모의실험을 하였다. $1000^{\circ}C$에서 0.5초 유지했을 때도 흑연이 발견된 것으로 보아 재흑연화 현상은 어떠한 재용융 처리 공정을 사용하더라도 피할 수 없는 현상임을 확인할 수 있다.

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Development of a micro-scale Y-Zr-O oxide-dispersion-strengthened steel fabricated via vacuum induction melting and electro-slag remelting

  • Qiu, Guoxing;Zhan, Dongping;Li, Changsheng;Qi, Min;Jiang, Zhouhua;Zhang, Huishu
    • Nuclear Engineering and Technology
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    • 제51권6호
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    • pp.1589-1595
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    • 2019
  • In this paper, the CLAM steel strengthened by micro-scale Y-Zr-O was prepared by vacuum induction melting followed by electroslag remelting (VIM-ESR). Yttrium (Y) and zirconium (Zr) were easy to aggregates into massive yttrium-zirconium-rich inclusions in the steel melted by vacuum induction melting (VIM), which would interrupt the continuity of the matrix and reduce the mechanical properties of steel. Micron-sized Y-Zr-O inclusions would be produced with the removal of original blocky Y-Zr-rich inclusions and the submicron-sized inclusions smaller than $0.2{\mu}m$ could be retained in the steel. The small grain size and the better refinement and distribution uniformity of Y-Zr-O inclusions after remelting would be responsible for the better yield strength and toughness. For VIM-ESR alloy, the ultimate tensile strength is 749 MPa and the yield strength is 642 MPa at room temperature, meanwhile they are 391 MPa and 367 MPa at $600^{\circ}C$, respectively. Meanwhile, the ductile-brittle transition temperature (DBTT) reduced from $-43^{\circ}C$ (VIM) to $-76^{\circ}C$ (VIM-ESR).

레이저 Remelting 처리된 Co 기지 하드페이싱 합금의 미세조직 특성 (The Microstructure Characteristics of Laser Remelted Cobalt-Based Hardfacing Alloys)

  • 한원진;김우성
    • 한국레이저가공학회지
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    • 제7권2호
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    • pp.27-38
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    • 2004
  • Laser remelting of surface of cobalt-based hardfacing alloy can eliminate impurities and cracks and improve the wear resistance. In this present study, Stellite ${\sharp}6\;and\;{\sharp}21$ harfacing alloys were remelted by a 3kW CO2 laser. Hardness distribution and microstructures in the laser remelted zone was investigated. Our results showed that in proper laser parameters laser remelted surface of hardfacing alloy had more refined microstructure and more increased micro-hardness than the base material.

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전산해석을 통한 키로플러스 사파이어 단결정 성장공정의 유동 및 remelting 현상 분석 (Analysis of melt flows and remelting phenomena through numerical simulations during the kyropoulos sapphire single crystal growth)

  • 김진형;박용호;이영철
    • 한국결정성장학회지
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    • 제23권3호
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    • pp.129-134
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    • 2013
  • 사파이어($Al_2O_3$) 단결정 웨이퍼는 청색 LED(light emitting diode) 제작을 위한 핵심 소재로 사용되고 있으며, 사파이어 단결정의 품질에 따라 LED의 성능이 크게 좌우하게 된다. 여러 가지 사파이어 단결정 제조방법 중 키로플러스(Kyropoulos)법은 도가니 직경에 근접한 크기로 잉곳 생산이 가능하며, 내부 전위밀도가 낮아 고품질의 대구경 사파이어 잉곳 제작이 가능하다. 키로플러스법 공정에서 용융 알루미나의 유동은 seed의 성장 형태, 도가니 및 단열재의 형상에 영향을 받으며, 유동양상에 따라 단결정 사파이어 잉곳의 품질이 좌우된다. 특히 온도구배는 hot-zone 내부의 히터 구조와 밀접한 관련이 있으므로 본 연구에서는 도가니 단위표면적당 하부와 측면 히터의 발열비율에 따른 CFD(computational fluid dynamics) 해석을 실시하고, 해석결과를 토대로 각각 용융 알루미나의 유동 및 remelting 현상에 대해 분석하였으며, 이상적인 히터 발열비율을 도출하였다.

Effects of electroslag remelting process and Y on the inclusions and mechanical properties of the CLAM steel

  • Qiu, Guoxing;Zhan, Dongping;Li, Changsheng;Yang, Yongkun;Jiang, Zhouhua;Zhang, Huishu
    • Nuclear Engineering and Technology
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    • 제52권4호
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    • pp.811-818
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    • 2020
  • Y-containing CLAM steels were melted via vacuum induction melting and electroslag remelting. In this study, the evolution, microstructure, and mechanical properties of the alloy inclusions (ESR-1 (0 wt.% Y), ESR-2 (0.016 wt.% Y) and ESR-3 (0.042 wt.% Y)) were investigated. Further, the number of inclusions in ESRed steel was observed to obviously decrease, and the distributions were more uniform. The fine Y-Al-O inclusions (1-2 ㎛) were the main inclusions in ESR-2. The addition of Y affected the prior austenite grain size (PAGZ), increasing the tensile strength at test temperature. Low ductile-brittle transition temperature (DBTT) was obtained because of the fine PAGZ and dispersive inclusions. For the ESRed CLAM steel with 0.016 wt.% Y, the yield strengths were 621 MPa at 20 ℃ and 354 MPa at 600 ℃ in air. Further, the uniform elongation and elongation of the ESR-2 alloy were 5.5% and 20.1% at 20 ℃, respectively. Meanwhile, the DBTT tested using full-size Charpy impact specimen (55 cm × 10 cm × 10 cm) was reduced to -83 ℃.

고대 금속활자의 복제를 위한 성분분석과 열역학적 주의 점 (Composition Analysis and Thermodynamic Care for Replication of Ancient Metallic Type)

  • 김기호
    • 한국표면공학회지
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    • 제45권3호
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    • pp.136-141
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    • 2012
  • 'Jikjisimcheyocheal (Jikji afterwards)' is known as a first book printed by the metal type in the world. The metal type used for printing this book has not been found yet. To help for replicating the original metal type, it is required to investigate the composition analysis of the copied metal type. In this study, the composition analysis and thermodynamic care for replicating of ancient metal type was performed on the basis of an analytical reports concerned with the ancient metal type which made after Jikji printing. Metal types were made by remelting and casting of the mother alloy which came from a cast of a mixed metals in accordance with the composition revealed in the literatures. Change of composition during remelting of mother alloy and casting of metal was detected by the EDS analysis. The reasons for variation in composition were discussed by metallurgical and thermodynamic point of view, and a mixing ratio of metals to get the original composition of ancient metal type is suggested. Some attention should be paid on mixing, melting and casting of metals to get an objected composition for copy of ancient metal type.

고온 플라즈마기술의 에너지 절약 응용

  • 황기웅
    • 전기의세계
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    • 제37권6호
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    • pp.48-52
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    • 1988
  • 본고에서는 고온열원으로써 열 플라즈마를 금속의 melting/remelting이나 extractive metallurgy에 이용할 때 얻을 수 있는 에너지 절약효과와 경제적인 이득 및 공정상의 장점등을 소개하고자 한다.

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AIM 및 ESR 법에 의해 제조한 Fe-29Ni-17Co 합금의 조직 및 성질 (Structure and Properties of Fe-29Ni-17Co Alloy Manufactured by Air Induction Melting and Electro-Slag Remelting)

  • 이정근;김문현;주대헌;김명호
    • 한국주조공학회지
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    • 제22권4호
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    • pp.160-166
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    • 2002
  • The structure and properties of Fe-29Ni-17Co alloy which had been melted using induction furnace in air atmosphere and than electroslag-remelted were investigated. The oxygen content was reduced to 0.03% when the ingot was refined from $0.09{\sim}0.12%$ of that air melted. The amounts of spheroidal oxides inclusions and gas porosities of ingot were markedly reduced by the ESR process. CTE of ESR ingot contained small amount of oxides and porosities was found to be lower than that of AIM ingot, and tensile properties of ESR ingot and plate were found to be superior than that of AIM ingot and plate.