• Title/Summary/Keyword: reliability test

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A Study on an Environmental Test Sequence for Electrical Units on Aircraft (항공기 전장품의 환경시험순서에 관한 연구)

  • Yang, Jung Ho;Kim, Yong Soo
    • Journal of Applied Reliability
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    • v.14 no.2
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    • pp.114-121
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    • 2014
  • An environmental test has been performed in order to improve the lifetime and reliability of the electrical units on aircraft. However, faults occurring in the field of aircraft have been difficult to predict and prevent, and new concepts for reliability testing are desired. Therefore, a composite reliability test sequence was proposed in the conventional studies. This study introduces test sequence guidelines based on relevant principles and considerations for electronic testing according to International Standard IEC-60068-1 and the United States Military Standard MIL-STD-810G. In addition, we analyze possible causes of failure using two-step QFD based on aircraft operation scenarios. Finally, the proposed test sequence can reproduce various and realistic failure modes for electrical units on aircraft.

Reliability Assessment Criteria of Window switch for automobiles (자동차용 윈도우 스위치의 신뢰성 평가기준)

  • Choi, Man-Yeop;Choi, Beom-Jin;Baik, Jai-Wook
    • Journal of Applied Reliability
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    • v.11 no.1
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    • pp.1-15
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    • 2011
  • Automobile markets are so fierce in the world market that every major manufacturer assure the buyer of the car by give a provocative warranty plan for their cars. For instance Hyundai motor company offer 10 years and 100,000 miles of warranty whichever comes first. But in order for this effort to be successful every critical component such as window switch has to be proven to be reliable in an adverse environment. Therefore, in this article reliability assessment criteria for window switch are established in terms of basic performance test, environment test and life test.

Reliability Assessment Criteria of Reflector for Lamp of BLU(Back Light Units) (BLU(Back Light Units) 램프 반사갓의 신뢰성평가기준)

  • Park, Chang-Kyu;Jeong, Hee-Suk;Jeong, Hai-Sung
    • Journal of Applied Reliability
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    • v.11 no.1
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    • pp.17-30
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    • 2011
  • Many domestic manufacturers make reflectors for Lamps of BLU(back light units). However, color change and parting occur as a result of diverse usage environment. Therefore, many of the manufacturers are reluctant in R&D investment of reflectors for Lamps of BLU. Hence, in this article reliability assessment criteria for reflector for lamp of BLU are established in terms of performance test, environment test and life test.

Reliability Evaluation of a Slurry Pump (슬러리 펌프의 신뢰성 향상)

  • Jung, Dong Soo
    • Journal of Applied Reliability
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    • v.16 no.4
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    • pp.263-271
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    • 2016
  • Purpose: A slurry pump for flue gas desulfurization system performs a role that discharges the slurry of a plaster shape in a thermal power plant. Since a slurry pump transfers the slurry by the centrifugal force, it has the friction wear in the impeller and liner because of the slurry. Methods: In this study, failure analysis and test evaluation on the slurry pump have been proposed and the process that reliability of the product improves through design improvement has been presented. And failure cause of typical failure case has been investigated and improvement design has been presented. Results: Reliability improvement is established by analysis of the test results of before and after acceleration test. Conclusion: This study can be provided to improve the product reliability through failure analysis of a slurry pump.

Development of Reliability Acceptance Sampling Plan for the Case where the Degradation Quantity of the Performance Characteristic follows Weibull Distribution based on the Accelerated Degradation Test (성능특성치의 열화가 와이블 분포를 따를 때 가속열화시험을 활용한 신뢰성 샘플링검사계획의 개발)

  • Lim, Heonsang;Park, Jaehun;Sung, Si-Il
    • Journal of Applied Reliability
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    • v.18 no.2
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    • pp.122-129
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    • 2018
  • Purpose: This article develops an optimal reliability acceptance sampling plan for the case where the degradation quantity of the performance characteristic follows Weibull distribution. Method: For developing reliability acceptance sampling plans, the sample size and the acceptance constant are determined based on the accelerated characteristic of the test condition and the product. Results: The sample size and the acceptance constant are provided such that the constraints of the producer and the consumer risks are satisfied. Conclusion: Reliability acceptance sampling plans based on the accelerated degradation test method can be used for the quality control within a resonable amount of cost and time. In this article. an optimal reliability sampling plans are newly developed for this purpose.

A study on the development of life test equipment for eco-robot for collecting recycling products (재활용품 회수용 환경로봇 수명시험 장치 구성에 관한 연구)

  • Kang, B.S.
    • Journal of Applied Reliability
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    • v.11 no.4
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    • pp.357-369
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    • 2011
  • Eco-robot for collecting recycling products is the machine which collects non-industrial wastes such as cans, PET bottles and etc. to reuse them as recycling resources. This eco-robot is operated in the condition that it should compress and hold various products without knowing their geometric shapes and material properties. For this reason reliability problems like malfunction or failure. comes to emerge, but the reliability test conditions to assess its performance and durability have not been founded yet. Therefore in this research failure mechanism of the eco-robot was analyzed and life test equipment which can reproduce actual usage conditions was developed. The compression levels in the life test were determined by measuring the crushing force acting on test products and Furthermore the test specimens which have equivalent shape and material properties with those of cans and PET bottles were proposed by simulating the deformation characteristics so that the actual compression conditions were set up in the test.

Reliability Evaluation of an Oil Cooler for a High-Precision Machining Center

  • Lee, Seung-Woo;Han, Seung-Woo;Lee, Hu-Sang
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.50-53
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    • 2007
  • Improving the reliability or long-term dependability of a system requires a different approach from the previous emphasis on short-term concerns. The purpose of this paper is to present a reliability evaluation method for an oil cooler intended for high-precision machining centers. The oil cooler system in question is a cooling device that minimizes the deformation caused from the heat generated by driving devices. This system is used for machine tools and semiconductor equipment. We predicted the reliability of the system based on the failure rate database and conducted the reliability test using a test-bed to evaluate the life of the oil cooler. The results provided an indication of the reliability of the system in terms of the failure rate and the MTBF of the oil cooler system and its components, as well as a distribution of the failure mode. These results will help increase the reliability of oil cooler systems. The evaluation method can also be used to determine the reliability of other machinery products.

A study on the clinical usefulness, validity, and test-retest reliability of the Spirokit, a device that combines the pulmonary function test and respiratory muscle strength test

  • Kim, Byeong-Soo;Lee, Myung-Mo
    • Physical Therapy Rehabilitation Science
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    • v.9 no.2
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    • pp.120-130
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    • 2020
  • Objective: This study was conducted to identify the clinical usefulness, validity, and reliability of the Spirokit, a device that combines the pulmonary function test (PFT) and respiratory muscle strength (RMS) test. Design: Cross-sectional study. Methods: Forty young adults (male: 23, female: 17) participated in a PFT and a RMS test. The concurrent validity for pulmonary function was assessed by comparing data obtained from MicroQuark and the Spirokit and the agreements between the MicroRPM and the Spirokit for RMS were compared. The test-retest reliability of the Spirokit was determined by comparing data obtained from the first and second sessions. The test and retest were performed at the same time after one day for the PFT and RMS test. Validity was estimated using intraclass correlation coefficients (ICCs), and by calculating 95% limits of agreement (LoA). To estimate interrater reliability, ICCs were calculated. Results: The Spirokit showed a high agreement intra class coefficient (ICC [2, 1]): 0.978-0.999, 95% limits of agreements (95% LOA): -0.798 to 0.847 with MicroQuark. It also showed a high level of concordance ICC (2, 1): 0.992 to 0.993, 95% LOA: -9.313 to 11.169 with MicroRPM. The test-retest reliability of the Spirokit was analyzed using ICC (2, 1), and showed a high level of reliability (ICC [2,1]=0.960 to 0.998). Standard error of measurement % (SEM%) was 0.12% to 3.39%, and minimum detectable change% (MDC%) was 0.02% to 3.79%, indicating high level of reliability. Conclusions: The Spirokit is a device with high validity and reliability that can be used to simultaneously measure PFT and RMS tests.

Comparative Reliability of Nondestructive Testing for Weld: Water Wall Tube in Thermal Power Plant Boiler Case Study (용접부 비파괴 검사의 신뢰성 비교: 화력 발전소의 보일러 수냉벽 배관 사례연구)

  • Choi, Chang Deok;Lim, Ik Sung
    • Journal of Applied Reliability
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    • v.18 no.3
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    • pp.240-249
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    • 2018
  • Purpose: The purpose of this research is to find which technique, between the PAUT (Phased array ultrasonic test) that has been used widely in practice and RT (Radiographic test) that was used widely in the past, has the higher reliability as a non-destructive testing of welding points in water wall tubes. Methods: To evaluated the reliability of non-destructive testing, eleven test pieces that were fabricated intentionally, which have the most frequently occurred defect types in water wall tubes and then both the PAUT and RT were performed on those eleven test pieces to compare their reliability. Results: The differences of type of defect, length are occurred due to the characteristics of nondestructive testing. The RT could not detect the lack of fusion defect type in specimen #4 and #8 while PAUT could not detect the lateral crack and 1 mm size small porosity in specimen #11. Conclusion: It is concluded that applying both the RT and PAUT result the best reliability rather than applying only one test method, if it is possible, in nondestructive testing of weld water wall tube in thermal power plant boiler case.

Investigation on Intermittent Life Testing Program for IGBT

  • Cheng, Yu;Fu, Guicui;Jiang, Maogong;Xue, Peng
    • Journal of Power Electronics
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    • v.17 no.3
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    • pp.811-820
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    • 2017
  • The reliability issue of IGBT is a concern for researchers given the critical role the device plays in the safety of operations of the converter system. The reliability of power devices can be estimated from the intermittent life test, which aims to simulate typical applications in power electronics in an accelerated manner to obtain lifetime data. However, the test is time-consuming, as testing conditions are not well considered and only rough provisions have been made in the current standards. Acceleration of the test by changing critical test conditions is controversial due to the activation of unexpected failure mechanisms. Therefore, full investigations were conducted on critical test conditions of intermittent life test. A design optimization process for IGBT intermittent life testing program was developed to save on test times without imposing additional failure mechanisms. The applicability of the process has been supported by a number of tests and failure analysis of the test results. The process proposed in this paper can guide the test process for other power semiconductors.