• Title/Summary/Keyword: recycled board

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Optimization of Water Reuse Network Using Water Pinch Method in Duplex Board Mill (워터핀치(Water Pinch)기법을 적용한 백판지공장의 공정수 재이용 최적화)

  • Ryu Jeong-Yong;Park Dae-Sik;Kim Yong-Hwan;Song Bong-Keun;Seo Yung-Bum
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.4 s.112
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    • pp.44-51
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    • 2005
  • Paper mills use and discharge lots of water. And so now the papermaking industry could be classified into major water consuming industry In order to analyze the process water network and to establish the mass, water balance of duplex board mill, computer aided simulation was made using water pinch method. Based on the pinch analysis results, reuse of process water, after regenerating by microfilter as much as $140\;m^3/hr$, could be suggested without significant accumulation of contaminants in process water. According to this suggestion about $3000\;m^3/day$ of recycled process water could be sub stituted by regenerated water and consequently $30\%$ of energy cost is expected to be reduced.

Strength properties of non-cement board for drying shrinkage control using industrial by-products (산업부산물을 활용한 건조수축 제어용 무시멘트 보드의 강도특성)

  • Park, Ju-Hwa;Pyeon, Su-Jeong;Lee, Dong-Hoon;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.228-229
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    • 2018
  • In the construction industry, we have set goals such as reduction of greenhouse gas emissions and reduction of energy use. In particular, reduction of CO2 emissions in the concrete manufacturing process, reduction of industrial waste and industrial wastes into concrete The zero-emission level of reuse as a resource is under review. On the other hand, the cost of stone is expensive due to small quantity production of domestic stone production in order, it is difficult to carry and construct with heavy material, and it takes long time to construct. In order to solve the shortage of supply and demand of natural stone, various kinds of stone powder, artificial stone made by putting stone texture on the surface of mortar or concrete, fiber reinforced plate, tiles and the like are increasingly used. In this study, the artificial stone using slag and recycled aggregate instead of natural stone was fabricated and the strength characteristics were evaluated for its applicability and feasibility.

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Determination of Heavy Metal Contents in Various Packaging Boards (지류 포장재 종류에 따른 중금속 함량 측정)

  • Kim, Jin-Woo;Seo, Joo-Hwan;Youn, Hye-Jung;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.2
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    • pp.55-63
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    • 2009
  • This study was performed to evaluate the heavy metal contents in various packaging board. Domestic and foreign OCC (old corrugated containers) and old duplex boards were used as raw materials. Tests were made for the printed and unprinted parts of the sample. Heavy metal contents of old food packaging boards made from virgin pulp fibers were also evaluated. The contents of heavy metals including lead (Pb), cadmium (Cd), barium (Ba), arsenic (As), antimony (Sb), selenium (Se), and mercury (Hg) were determined using ICP-AES (Inductively Coupled Plasma - Atomic Emission Spectrometer), and CV-AAS (Cold vapor-atomic absorption spectrometer) after digesting the samples in a microwave oven. The contents of heavy metals contained in domestic packaging board were higher than those in overseas samples, and OCC showed higher contents of heavy metals than old duplex boards. Printed parts gave greater heavy metal contents than unprinted parts. Results indicate that recycling of paper and paperboard products increases the heavy metal contamination of the paper packaging products and this derives mostly from the heavy metals contained in printing inks. Recycling processes that decrease heavy metals in recycled fibers and new printing inks that contains less heavy metals should be developed to solve the problem associated with the heavy metals in packaging paper products.

Optimization of wastewater electrolysis using life cycle assessment and simulated annealing

  • Chun Hae Pyo;Chon Hyo-Taek;Kim Young Seok
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.518-521
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    • 2003
  • LCA (Life Cycle Assessment), that unifies the scale of various environmental impacts, and simulated annealing are applied to optimizing electrolysis of wastewater from PCB (Printed Circuit Board) production. The changes of environmental impact can be quantified with LCA and the total changes of environmental impacts can be expressed as a function of power consumed, Cu recycled, $Cl_2$, NOx and SOx discharged through restriction of feasible reactions. In a single-variate condition, the environmental optimum can be easily obtained through plotting and comparing each environmental impact value. In 8V potentiostatic electrolysis, the lowest environmental impact can be achieved after 90min. To optimize a multi-variate conditional system, simulated annealing can be applied and this can give the quick and near optimum in complex systems, where many input and output materials are involved, through experimentally measured values without a theoretical modeling.

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Recent Status on the Recycling of Construction Waste and Research Trends - The Current Situation of Recycling Technology for Waste Resources in Korea(4) - (건설폐기물(建設廢棄物)의 리싸이클링 현황(現況)과 연구동향(硏究動向) - 국내자원(國內資源)의 유효이용(有效利用)을 위한 처리(處理) 및 회수기술동향(回收技術動向)(4) -)

  • Oh, Jae-Hyun;Kim, Mi-Sung;Shin, Hee-Duck;Min, Ji-Won
    • Resources Recycling
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    • v.17 no.2
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    • pp.16-29
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    • 2008
  • According to the statistical data of the Ministry of Environment, 47million tons of construction waste were generated, and 96.7% of them was recycled in 2005. However, the recycled products seem to be remained under low quality. Because mixed demolition and construction waste, so called DC Waste, including concrete, brick, plaster, lumber, plastics building materials, paper and some dirt and stone, is very variable and difficult to estimate its exact composition, it is regarded as having little or no value to the construction industry. 'The Research group on recycling of construction waste' was started by the Housing & Urban Research Institute(KNHC), which is sponsored as a large scale national project by the Ministry of Construction and Transportation. This research group intends to establish recycling system through planing, processing, developing practical technology, and eventually contribute to save natural resource and to vitalize the industry. In this paper an overview of DC waste management and recycling technology is given in some detail. Particularly, "recycling law of construction waste" and recent research trends on recycling of construction waste are discussed.

A Study on the Fire Resistance of Korean Cellulose Insulation (국내 섬유질 단열재의 내화성능에 관한 연구)

  • Kwon, Young-Cheol;Hwang, Jung-Ha;Yu, Hyung-Kyu
    • Journal of the Korean Solar Energy Society
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    • v.28 no.4
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    • pp.10-16
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    • 2008
  • The fire resistance of thermal insulation and interior finishing materials is recently much emphasized after the fire accident at the Icheon Cold Store in January 2008. Three kinds of thermal insulation are used in buildings. They are Organic, Non-organic and cellulosic insulation. Organic insulation such as polystyrene foam board and urethane foam has high thermal resistance but it has no fire resistance. While non-organic insulation such as rockwool and glassfiber has high fire resistance, it has lower thermal resistance than organic insulation. Cellulose insulation is primarily manufactured from recycled newsprint or cardboard using shredders and fiberizers. Despite of its environmental friendliness and high thermal resistivity, its domestic use has not much increased because of the prejudice that paper can easily burn. However, the cellulose insulation as a product is about 80 wt.% cellulosic fiber and 20 wt.% chemicals, most of which are fire retardants such as boric acid and ammonium sulfate. It is required to secure its fire safety for more consumption as a building insulation in Korea. Therefore, this study investigates the fire resistance of Korean cellulose insulation according to the rate of fire retardant and finally presents the optimum rate of fire retardant in cellulose as building insulation. The fire safety test was conducted according to the ASTM C 1485-00. The test results indicate that above 18 wt% of fire retardant is necessary to secure the fire safety of cellulose insulation.

Paper Recycling of South Korea and its Effects on Greenhouse Gas Emission Reduction and Forest Conservation

  • Cha, Junhee;YOUN, Yeo-Chang
    • Journal of Korean Society of Forest Science
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    • v.97 no.5
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    • pp.530-539
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    • 2008
  • The study evaluates the greenhouse gas (GHG) reduction potential of paper recycling by paper industry in South Korea and determines the positive impact on global warming by conserving the world's forests through decreasing pulp wood use. South Korea is one of the leading countries in the world thai recycle papers with a collection rate of 71.8 percent and a recycling rate of 74.4 percent in 2005. Greenhouse gas emission reduction potential in terms of carbon dioxide ($CO_2$) equivalent from paper recycling was assessed scientifically by the use of Life Cycle Assessment (LCA). Three types of papers including newsprint, container-board, and white-board were used for assessment in this study. Results of this study indicate that $CO_2$ emission reduction potential of recycling paper varies according to its types and recycling rates. Greenhouse gas emission reduction factor of 0.74869 $tCO_2$ per ton of recycled paper was derived from this study. In applying this factor. it was found out that the South Korean paper industry reduced GHG emission of around 6,364,550 $tCO_2$ by recycling paper in 2005. With this. the country's paper industry could claim that by recycling in thai particular year. approximately $23.8million\;m^3$ of woods were not harvested and thus 212,500 ha of world's forests were estimated to be saved in that particular year. Overall. it could be concluded that the Korean paper industry was able to reduce $CO_2$ emission and was able to conserve world's forests by its high rates of paper recycling.

Analysis of Flexural Strength of Seedling Pots Made by a Pulp-Molding Machine under Different Water Contents (펄프 몰드식 육묘포트의 성형조건 및 수분 흡습에 따른 굴곡 하중 특성 분석)

  • Song, D.B.;Jeong, J.W.;Kim, C.H.;Huh, M.R.
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.4
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    • pp.43-51
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    • 2009
  • Paper mill sludges are discharged around 870,000 M/T annually. Only 30% of the paper mill sludge have been recycled and the rest has been disposed by land fill, incineration, ocean abandonment and other ways. Because of overall prohibition of sludge disposal by London Dumping Convention in 2012, a urgent counter measure for paper mill sludge must be provided. In this paper, some basic experiments were carried out to develop a tray cell pot using paper mill sludge for increasing the recycling potential of the wasted sludge. To establish the manufacturing parameters, the tray cell pots were made with three types of materials including virgin pulp, old news paper and corrugated board mixed in a blend tank of a molding machine. The bending force and moisture content of the produced tray cell pots was measured to confirm the application capability. The tray cell pot could be manufactured under the condition of over 20% of virgin pulp, 40% of old news paper added. However, the corrugated board could not be used because of the glutinous substance included. The produced tray cell pot absorbed water very easily and the bending force decreased rapidly. The waterproof material must be used to applicate the produced tray cell pot in plant growing fields.

Application of Microwave-HClO Leaching for On-board Recovery of Au in Hydrothermal Minerals (열수광물내 Au의 선상회수를 위한 마이크로웨이브-차아염소산 용출 적용성)

  • Kim, Hyun Soo;Myung, Eun Ji;Kim, Min Sung;Lee, Sung-Jae;Park, Cheon-young
    • Korean Journal of Mineralogy and Petrology
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    • v.33 no.3
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    • pp.243-250
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    • 2020
  • The purpose of this study is to find out the possibility of applying microwave-hypochlorous acid leaching to effectively leaching Au in hydrothermal minerals on board. The comparative leaching experiment were confirmed that the leaching rate of Au with(T1)/with out(T2) of microwave nitric acid leaching. In addition, the leaching rate of Au on the conventional leaching by mechanical agitation(T3) and microwave leaching was compared. The result of microwave nitric acid leaching(solid-liquid ratio; 10%, leaching temperature; 90 ℃, leaching time; 20 min) confined that the metal leaching rate was high in the order of As>Pb>Cu>Fe>Zn, and the content of Au in the leaching residue was increased from 33.77 g/ton to 60.02 g/ton. As a result of the comparative leaching experiment using a chloride solvent, the dissolution rate of Au was high in the order of T1(61.10%)>T3(53.30%)>T2(17.30%). Therefore, chloride, which can be manufactured using seawater and that can be recycled by collecting chlorine gas generated in the leaching process, is expected to be an optimal solvent for Au leaching. In addition, the application of microwaves is believed to be effective in terms of time, efficiency and energy.

Comparison of the Construction Waste Generated by the Project and the Estimation of the Waste Generation Unit (건설공사 공정별 건설폐기물 발생량 비교 및 폐기물 발생 원단위 산정에 관한 연구)

  • Song, Tae-Hyeob;Seong, Jin-Uk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.427-434
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    • 2017
  • The generation of construction waste can be divided into a decommissioning phase and a new construction phase, and most of the waste is generated at the decommissioning stage. However, recently, domestic new construction construction has expanded to 150 trillion yards per year, so construction work is increasing rapidly. Especially, as the size of the construction work with much waste of construction waste exceeds 100 trillion, the management of the amount of construction waste in the new construction site is required. Unlike the dismantling work site, the new construction site can separate waste generated by each property, and relatively low foreign matter content is generated. The purpose of this study was to investigate the amount of construction waste generated by new construction sites and to calculate the unit amount of construction waste based on this. In addition, since the existing unit cost is centered on concrete and mixed waste, we set the basic unit by setting synthetic resin, waste wood, and waste board as additional items. The basic unit survey was carried out to investigate the wastes according to the characteristics of each construction period. As a result of the survey, the new construction site showed that most wastes were discharged in the first 30% and after 70% of the process, and the ratio of mixed construction waste was as high as 45%. As a result of this study, it was found that about twice as much waste was produced as compared with the conventional standard product.