• Journal of the Korea Institute of Building Construction
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• v.10 no.2
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• pp.125-132
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• 2010

Recently, construction companies have had difficulty in managing their business due to economic hardship domestically and abroad, decreased orders, and low profitability due to intensified competition. To address these issues, construction companies need to develop or introduce construction methods that improve productivity. The purpose of this study is to investigate a re-bar construction method that reduces the high expenses of transport by folding a pre-fabricated re-bar cage. It was concluded that the application of rebar pre-fabrication would be activated and the productivity of construction sites improved by adopting the folding rebar pre-fabrication method.

• Korean Journal of Construction Engineering and Management
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• v.24 no.5
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• pp.83-94
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• 2023

In order to devise a rebar usage optimization algorithm, it is necessary to calculate the exact rebar length and revise the arrangement of rebars into special lengths. However, the process of rearranging numerous rebars and manually calculating their quantities is time-consuming and requires significant human resources. To address this challenge, it is necessary to develop an algorithm that can automatically estimate the length of rebars and calculate their quantities. This study aims to create an automatic estimation algorithm that improves work efficiency while ensuring accurate and reliable calculations of rebar quantities. The algorithm considers various factors such as concrete cover, hook length, development length, and lapping length, mandated by the building codes, to calculate the quantity of rebars for wall structures. The effectiveness of the proposed method is validated by comparing the rebar quantities generated by the algorithm with manually calculated quantities, resulting in a difference rate of 1.14% for the hook case and 1.37% for the U-bar case. The implementation of this method enables fast and precise estimation of rebar quantities, adhering to relevant regulatory codes.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.27 no.4
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• pp.289-296
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• 2014

The rebar detailing is an important work influencing the final performance and quality of RC structures. But it is one of the most irrational and illogical activity in construction site. Many groups of workers, including main contractors, structural engineers, shop drawers, rebar fabricators, and etc., participate in this activity. A loosely-organized process for this activity is apt to produce a big amount of rebar loss or even degraded structures. A 3-dimensional rebar auto-placing system, called as Rebar Hub, has been designed and implemented in this research. Rebar Hub provides a totally integrated service from 3D structural modeling of buildings to rebar auto-placing considering anchorage, splice, and the length of ordered rebar. In addition, Rebar Hub can recognize the 2D drawing CAD files and then build 3D structural models which are used for the start point of 3D rebar auto-placing. After rebar auto-placing, each members of the 3D structural model have rebar information belonging to them. It means that the rebar information can be used for the afterward works such as quantity-survey, manufacturing and fabrication of rebars. Rebar Hub is showing outstanding performance while applying to practical projects. It has almost five times productivity and reduces the rebar loss up to 3~8% of the initially-surveyed amount of rebar.

• Land and Housing Review
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• v.8 no.4
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• pp.257-266
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• 2017

LH has been using ultra high strength reinforcing bars (SD500 and SD600), since 2011. Such a change requires an adjustment of the old extra rates of bar splice to reflect use of ultra high strength reinforcing bars, as these rates had been set based on SD400 bars. It is particularly difficult to calculate precisely rebar lap-splice locations for large areas, such as those in apartment buildings. This research aims to adjust the extra rates of bar splice to reflect a reasonable rate; the rebar lap-splice length is not an exact estimation, but instead, an extra rates of bar splice is set and the rebar lap-splice length is increased by 2% (D 10) - 7% (025) depending on the bar size. The subjects of this study are LH apartments undergoing frame construction. We studied the quantity estimations from the design drawings, and analyzed the settlement quantities of construction field. The results of the study revealed that, when each of the quantities are analyzed, consider adjusting the extra rates of bar splice of some rebar to 1% - 3.5%. This was caused by an overuse of reinforcing bars in onsite construction and the use of supporting bars that have not been reflected in the documents, among other reasons. Based on the results of our study, an improvement plan for the current extra rates of bar splice seems to be necessary, cutting or raising the rate depending on the analysis of the data. Through this study, we expect to contribute to the calculation of reasonable construction costs, improvements in the quality of rebar work, and improvements in the capacity of design techniques for apartment buildings.

• Korean Journal of Construction Engineering and Management
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• v.13 no.1
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• pp.106-117
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• 2012

The proportion of rebar factory manufacturing which has been settled down in Korea recently seems to increase because of their strength such as high decreasing rate of rebar loss and manufacturing accuracy and the external factors such as an increase of downtown projects and a decrease of skilled workers. However, factory manufacturing using straight rebars causes a certain amount of rebar loss and an environmental problem including $CO_2$ emissions. To solve these problems, Bar in coil (BIC) has been introduced; however its application is very rare because it has not been produced so far in Korea and manufacturing machines of BIC are very expensive. Also, although BIC's application is expected to expand due to its strengths, few analysis of its application has been conducted. Therefore in this study, analysis of the BIC's characteristics and the influence to the rebar manufacturing industry are conducted for the advancement of rebar work as a basic research. To achieve this, inquiry on the present condition of rebar manufacturing industry in Korea is implemented. Then, the validation of BIC's applications by aspects of industry and the analysis of stakeholders' economical profit and loss are conducted.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.05a
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• pp.319-320
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• 2023

In a reinforced concrete structure, coupler construction is easier to install than jointing or welding reinforcing bars, so it is possible to work by one person. When constructing a reinforcing bar coupler, the coupler construction method must be different for each member that receives a large tensile force or a member that receives a small tensile strength. Various coupler products are used in the global construction market, and the quality, performance, and cost of reinforcing bar joints vary from product to product. This study compares and analyzes the quality and cost of representative rebar couplers according to the requirements using the quality house of QFD-HOQ. The case study presents a quality and cost improvements strategy through QFD-HOQ analysis of rebar couplers.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.05a
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• pp.73-74
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• 2023

The purpose of this study is to derive the cause of the quantity difference and present the considerations when take-off rebar quantity based on BIM model by comparing the quantity of rebar based on BIM model with 2D drawing. This research was limited to take-off the quantity of rebars in the building frame work, and after take-off the quantity of rebars by 3D modeling the 2D drawing of the target building with Revit, the quantity difference was compared with 2D-based software. Therefore, when take-off the quantity of rebars based on the BIM model, instead of take-off the existing 2D-based quantity premium proportion, according to general structural consider development length, lap splice length, covering thickness, reinforcing bars and spacing. In the future, this study is expected to contribute to improving the accuracy of BIM-based frame construction quantity take-off.

• Journal of the Korea Institute of Building Construction
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• v.13 no.3
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• pp.291-305
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• 2013

This paper presents the continuous hoop reinforcement method as a means to overcome the difficulty of rebar construction due to the seismic detail of lateral reinforcement. Because the continuous hoop has no seismic hook, and there is less interference during the rebar work, rebar quantities and construction time can be reduced. Since the details of column and beam continuous hoops are different from those of conventional lateral reinforcements, the construction method should be developed through mock-up tests. The length of the beam mock-up is 8m and the section size is $500mm{\times}700mm$, the height of the column mock-up is 2.8m and 4m, and the section size is $800{\times}800mm$. The length and the size are determined based on the elements that are generally used in reinforced concrete basement parking lots and office buildings. The results of the mock-up test showed that the quantities of rebar could be reduced by 20% and the time could be reduced by up to 40% compared with conventional lateral reinforcements.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2018.11a
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• pp.126-127
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• 2018

Rebar work is important in terms of cost and process of reinforced concrete construction along with formwork and concrete construction, and the quality of reinforced concrete construction has a great influence on the safety and durability of the structure. Therefore it is important to thoroughly inspect the steel reinforcement after casting the concrete because it is difficult to confirm the actual condition of the reinforcement. The purpose of this study is to develop an augmented reality system to visualize the records of bar placing work, which is increasingly utilized in the construction field. In order to improve maintenance of reinforced concrete, this study suggests a plan to effectively manage the drawing information including the structural drawing, the placing drawing, and the photographed image at the construction and inspection stage, and develop a system that utilizes augmented reality technology that can display the state of the inside of a concrete structure by superimposing it on actual environment.

• The Journal of Korea Robotics Society
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• v.16 no.3
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• pp.207-215
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• 2021

There is a risk of serious injury to workers who work at height in pier construction process. By using auto climbing formwork system that does not need to dismantle and reinstall formworks, it is possible to improve work efficiency and safety of workers. However, auto climbing formwork system still requires workers to work on a pier for rebar connection works and so on. In order to eliminate works by workers on the pier, robot manipulators with special end effectors are proposed. Through analysis of works on the pier, three specialized end effectors which are a gripper, a rebar coupler press, and a concrete vibrator, are suggested. Also, new pier construction scenario by the suggested system is confirmed using 3d modeling. It is expected that the proposed system and method enables pier construction without workers on piers. It will increase safety and efficiency of pier construction.