• Title/Summary/Keyword: process simulation

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A Study on Improvement of Production Process Using Arena and Six Sigma (Arena와 Six Sigma를 이용한 공정개선을 위한 연구)

  • Lim, Seok-Jin;Park, Song-I;Byun, Jong-Won;Cho, Jae-Kyung;Bang, Hyung-Soo;Kwon, Sun-Mi;Lee, Woo-Neung
    • Proceedings of the Safety Management and Science Conference
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    • 2007.11a
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    • pp.9-19
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    • 2007
  • This study deals with the improvement of production process on a flow production system with the consideration of six sigma. We analyze the production process and survey the important factors of improvement of productivity. Using a six sigma, we find strategic point and suggest a reformation of production process. We applied a simulation technique to simulate the production line proposed by the result of the Six sigma. With the result of the simulation, this study analyzes the propriety of production line and proposes the alternatives of new production process.

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A Study on Evaluation and Improvement of Production Process Using Arena and Six Sigma in Small and Medium Enterprise (Arena와 Six Sigma를 이용한 중소기업의 공정평가 및 개선을 위한 연구)

  • Lim, Seok-Jin;Park, Song-E;Lee, Woo-Neung
    • Journal of the Korea Safety Management & Science
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    • v.9 no.6
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    • pp.163-169
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    • 2007
  • This study deals with the improvement of production process on a flow production system with the consideration of six sigma. We analyze the production process and survey the important factors of improvement of productivity. Using a six sigma, we find strategic point and suggest a reformation of production process. We applied a simulation technique to simulate the production line proposed by the result of the Six sigma. With the result of the simulation, this study analyzes the propriety of production line and proposes the alternatives of new production process.

Modelling of Optimum Design of High Vacuum System for Plasma Process

  • Kim, Hyung-Taek
    • International journal of advanced smart convergence
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    • v.10 no.1
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    • pp.159-165
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    • 2021
  • Electronic devices used in the mobile environments fabricated under the plasma conditions in high vacuum system. Especially for the development of advanced electronic devices, high quality plasma as the process conditions are required. For this purpose, the variable conductance throttle valves for controllable plasma employed to the high vacuum system. In this study, we analyzed the effects of throttle valve applications on vacuum characteristics simulated to obtain the optimum design modelling for plasma conditions of high vacuum system. We used commercial simulator of vacuum system, VacSim(multi) on this study. Reliability of simulator verified by simulation of the commercially available models of high vacuum system. Simulated vacuum characteristics of the proposed modelling agreed with the observed experimental behaviour of real systems. Pressure limit valve and normally on-off control valve schematized as the modelling of throttle valve for the constant process-pressure of below 10-3 torr. Simulation results plotted as pump down curve of chamber, variable valve conductance and conductance logic of throttle valve. Simulated behaviors showed the applications of throttle valve sustained the process-pressure constantly, stably, and reliably in plasma process.

Finite Element Analysis for Forming Processes of $\OMEGA$ -Type Bellows Tubes (오메가형 벨로즈관의 성형공정을 위한 유한요소해석)

  • Lee, Junghoon;Kim, Naksoo;Jeon, Byunghee
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.85-90
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    • 1997
  • The study presents a computer-aided analysis and its design for the forming process of .OMEGA. -type bellows tubes. Finite element analysis was carried out to perform the process simulation. Bsed on the analytic results of various conditions, the forming conditions used for angled U-type bellows tubes were determined. The 3-D modeling was constructed by I-DEAS and the process simulation was constructed by PAM- STAMP. It is concluded that the difference of height between die and bellows during the forming process causes a non-uniform shape of the bellows and also influences .OMEGA. -shape. These results can be utilized for the process design.

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A Process-centric Simulation Modeling Method Improving Product, Process, and Facility Information Representation Method (제품, 공정, 설비 정보 표현 방법을 개선한 공정 중심 시뮬레이션 모델링 방법)

  • Baek, Seon-Jung;Oh, Daekyun;Lee, Dong Kun;Lee, Philippe;Ryu, Cheolho;Woo, Jong Hun;Jeong, Yong-Kuk
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.23 no.4
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    • pp.421-431
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    • 2017
  • A process-centric simulation modeling method has been proposed to define a shipbuilding simulation model. Existing modeling methods have limitations for expressing various production information for a shipyard. The advanced process-centric modeling method proposed in this paper offers an improvement, effectively representing production information and constraints for a shipyard. To achieve this, a method and diagram components to define a process-centric simulation model in detail have been suggested. The modeling method can assign priorities when multiple products and facilities are assigned to the process. And layer concept was applied to express simulation model with hierarchical structure. To verify the effectiveness of the modeling method, comparative analysis has been performed and the actual shipbuilding process has been modeled using the proposed method. When a single facility was used for various purposes, we found that the proposed method was more advantageous than existing methods. As a result, it was possible to express constraints and flows that were difficult to identify with existing process-centric simulation modeling methods, and the methods were improved for use in shipyard production planning verification simulations.

Effect of Simulation-based Practice on Clinical Performance and Problem Solving Process for Nursing Students (시뮬레이션을 활용한 실습교육이 간호학생의 간호수행능력과 문제해결 과정에 미치는 효과)

  • Lee, Myeong-Sun;Hahn, Suk-Won
    • The Journal of Korean Academic Society of Nursing Education
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    • v.17 no.2
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    • pp.226-234
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    • 2011
  • Purpose: The purpose of this study was to identify the effect of a simulation-based practice on clinical performance and problem solving processes for nursing students. Method: The study used a one group pre-post test design. Students experienced a simulation-based practice that included team base learning, skill training, taking a high-fidelity simulation with SimMan 3G, and also being debriefed for 12 weeks (August 2010 to December 2010). The pre-test and post-test were conducted to compare the differences in knowledge, clinical nursing skills, and problem solving processes. Result: After students had received the simulation-based practice, they showed statistically significant higher knowledge (t=14.73, p<.001) and clinical nursing skills (t=15.47, p<.001) than before. However, there was no significant difference in the problem solving process score (t=1.53, p=.127). Conclusion: This study showed that knowledge and clinical nursing skills were significantly improved by the simulation-based practice. Further research would be required to identify how the problem solving process that uses simulation-based practice could be developed further.

Simulation of Membrane-absorption Hybrid Process for LNG-FPSO (LNG-FPSO용 막-흡수 하이브리드 공정 전산모사)

  • Min, Kwang-Joon;Cho, Habin;Kim, Jin-Kuk;Kang, Sang Wook
    • Membrane Journal
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    • v.28 no.2
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    • pp.90-95
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    • 2018
  • A process design was performed for a removal of acid gases using membrane-absorption hybrid system in LNG-FPSO. Commercial process simulator Promax version 4.0 was utilized for comparing acid gases removal capabilities of amine absorption process and hybrid process. Simulation results show hybrid process could be small amine solvent circulate rate, energy consumption, equipment sizing compared to typical amine absorption process. As a result, hybrid process which is small footprint and energy saving process may be a good solution for the pre-treatment of natural gas in LNG-FPSO.

Gun-oriented Engagement Simulation System (함포교전 시뮬레이션 시스템)

  • Lee, Dong-Hoon;Kim, Cheol-Ho;Kim, Tae-Su
    • Journal of the Korea Institute of Military Science and Technology
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    • v.10 no.1
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    • pp.78-85
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    • 2007
  • A gun is still one of the major weapons of a combat ship. To assess the ship's fire control capability which is influenced by tracking system, fire control algorithm, gun, the ship itself, target behavior, environment and engagement situation, simulation system for gun-oriented engagement for surface ship is needed. This paper proposes the process for designing and implementing a gun-oriented engagement simulation system using DEVS(Discrete Event Simulation Specification), which is a formalism based on the set theory. It consists of the following activities : 1) analyzing the characteristics of a gun-oriented engagement, 2) constructing the deterministic model of the combat ship of study with DEVS, 3) modeling properties of each entity showing as stochastic errors. With this process, the gun-oriented engagement simulation system is developed and applied for the combat system under development.

Simulation and Experiment of Injection Molding Process for Superalloy Feedstock

  • Jung, Im Doo;Kim, Youngmoo;Park, Seong Jin
    • Journal of Powder Materials
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    • v.22 no.1
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    • pp.1-5
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    • 2015
  • Powder injection molding is an important manufacturing technology to mass produce superalloy components with complex shape. Injection molding step is particularly important for realizing a desired shape, which requires much time and efforts finding the optimum process condition. Therefore computer aided engineering can be very useful to find proper injection molding conditions. In this study, we have conducted a finite element method based simulation for the spiral mold test of superalloy feedstock and compared the results with experimental ones. Sensitivity analysis with both of simulation and experiment reveals that the melt temperature of superalloy feedstock is the most important factor for the full filling of mold cavity. The FEM based simulation matches well the experimental results. This study contributes to the optimization of superalloy powder injection molding process.

The Die Design for Semi-Solid Forging Process of Computer Simulation and Experimental Investigation of Filling Phenomenon (컴퓨터 시뮬레이션을 이용한 반용융 단조공정의 금형설계 및 충전현상의 실험적 검토)

  • 이동훈;강충길
    • Transactions of Materials Processing
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    • v.10 no.5
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    • pp.373-382
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    • 2001
  • Die design by computer simulation has some advantages compared with the conventional method which has performed by designer's experiences and trials and errors. The die filling and solidification process of thixoforming process were simulated by MAGMAsoft/thixo module. Furthermore, the die design for thixoforming was performed with the various geometry shape. The effect of designed gate dimension on filling phenomenon was estimated by filling simulation. The calculated results was compared with experimental data. The free surface phenomenon obtained by experiment have good agreement with computer simulation results. The solidification effect much as prosity and shrinkage for designed semi-solid forging die had been predicted by computer simulation. The designed die for semi-solid forging had been applied to produce of the frame part which is used to airconditious system.

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